Rockwell-automation SP600 User Manual Version 3.0 Bedienungsanleitung

Instruction ManualSP600 AC DriveUser ManualVersion 3.06SB401 Series20 HP to 200 HP @ 460 VAC20 HP to 150 HP @ 575 VACD2-3501-5

VIIISP600 AC Drive User Manual

10-6SP600 AC Drive User Manual 10.4 Ensuring Program SecurityParameter values can be password-protected using the LCD OIM. When the password is enab

Programming Basics10-7has also been set in the other OIMs. In this case, the last password value entered becomes the password value for all password-p

10-8SP600 AC Drive User Manual

Parameter Descriptions11-1CHAPTER 11Parameter DescriptionsThe following information is provided for each parameter along with its description: What th

11-2 SP600 AC Drive User Manual Table 11.1 – Parameter ListNo. Parameter NameAccess Level No. Parameter NameAccess Level1 Output Freq 0 63 Flux Curren

Parameter Descriptions11-3125 PI Control 2 170 Flying StartGain 2126 PI Reference Sel 2 174 Auto Rstrt Tries 1127 PI Setpoint 2 175 Auto Rstrt Delay 1

11-4 SP600 AC Drive User Manual 218 Drive Temp 2311Data Out A2 - Link A Word 22219 Drive OL Count 2312Data Out B1 - Link B Word 12220 Motor OL Count 2

Parameter Descriptions11-5The output frequency present at T1, T2, and T3 (U, V, and W). This value includes reference, slip comp, and IR compensation.

11-6 SP600 AC Drive User Manual The amount of current that is out of phase with the fundamental voltage component. This is the magnetizing component o

Parameter Descriptions11-7The accumulated time the drive has been outputting power.The setpoint value of the MOP (Motor-Operated Potentiometer) functi

ContentsIXList of TablesTable 2.1 – Power Ratings... 2-3Table 2.2 – Power Ratin

11-8 SP600 AC Drive User Manual The value of the signal at the analog inputs. This value does not include scaling information programmed by the user (

Parameter Descriptions11-9The Main Control board software version.Important: Selecting option 1 or 2 also requires selection of “Custom V/Hz,” option

11-10 SP600 AC Drive User Manual Since the motor thermal overload cannot distinguish individual currents in a multimotor application, it is suggested

Parameter Descriptions11-11Set to the power units shown on the motor nameplate. This parameter determines the units for parameter 45.Motor Overload Hz

11-12 SP600 AC Drive User Manual Sets the continuous current operating level for the motor.This parameter can be used to raise the level of current th

Parameter Descriptions11-13• Fan/Pmp V/Hz mode sets a fan load volts per hertz curve profile exponential to base frequency and linear from base to max

11-14 SP600 AC Drive User Manual Enables/disables the compensation correction options.Bit 0 - Reflect Wave• Enables/disables reflected wave correction

Parameter Descriptions11-15Flux-up current is the amount of DC current equal to current limit, so full flux can be established in the motor before acc

11-16 SP600 AC Drive User Manual Provides a manual or automatic method for setting IR Voltage Drop (62) and Flux Current Ref (63). These values affect

Parameter Descriptions11-17Value of volts dropped across the resistance of the motor stator. Used only when Torque Perf Mode (53) is set to Sensrls V

XSP600 AC Drive User ManualTable 12.10 – Drive Does Not Start From OIM...12-20Table 12.11 – Drive Does Not Respond

11-18 SP600 AC Drive User Manual Sets the boost level for steady state or deceleration when Fan/Pmp V/Hz or Custom V/Hz modes are selected in Torque P

Parameter Descriptions11-19• Slip Comp provides for frequency output adjustment as a function of load. The amount of compensation is defined by the va

11-20 SP600 AC Drive User Manual Sets the high limit for the speed reference after scaling is applied.Maximum Speed (82) + Overspeed Limit (83) must b

Parameter Descriptions11-21Sets the center of a frequency band at which the drive will not operate continuously (also called an avoidance frequency).R

11-22 SP600 AC Drive User Manual Logic Source Sel (89) selects the control source for the following logic commands:The All Ports selection allows all

Parameter Descriptions11-23.Selects the source of the speed reference to the drive unless Preset Speed 1-7 (101-107)is selected.Note that the manual r

11-24 SP600 AC Drive User Manual Scales the upper value of the Speed Ref Sel (90) selection when the source is an analog input. This value corresponds

Parameter Descriptions11-25.Scales the lower value of the TB Man Ref Sel selection when the source is an analog input. This parameter should be set in

11-26 SP600 AC Drive User Manual Specifies which signal source is being used as a trim input. The trim is an input signal which is added to the refere

Parameter Descriptions11-27Specifies if Ref A speed reference is to be trimmed.Scales the upper value of the Trim In Select (117) selection when the s

Introduction1-1CHAPTER 1IntroductionThis manual is intended for qualified electrical personnel familiar with installing, programming, and maintaining

11-28 SP600 AC Drive User Manual Sets the amount of compensation to drive output at motor FLA. If parameter 61 (Autotune) = 3 (Calculate), changes mad

Parameter Descriptions11-29.Selects specific features of the PI regulator (see appendix E.)Proportional control (P) adjusts the output based on the ma

11-30 SP600 AC Drive User Manual • Enabled = Initializes the PI integrator to the commanded speed while the PI is disabled.• Disabled = The PI integra

Parameter Descriptions11-31Proportional control (P) adjusts the output based on the size of the error (larger error = proportionally larger correction

11-32 SP600 AC Drive User Manual Selects the source of the outer control loop process PI reference signal.Provides an internal register value for the

Parameter Descriptions11-33Selects the source of the outer control loop process PI feedback signal.Specifies the time required for the integral compon

11-34 SP600 AC Drive User Manual Sets the lower limit of the PI output. This value must be less than the value set in PI Upper Limit (132).Sets the up

Parameter Descriptions11-35The present state of the process PI regulator.See parameter 125 for control of the PI functions.Bit 0 - PI Enabled• Indicat

11-36 SP600 AC Drive User Manual Present value of the process PI feedback signal.Present value of the process PI error signal.Present value of the pro

Parameter Descriptions11-37Sets the rate of deceleration for all speed decreases.Max Speed / Decel Time = Decel RateTwo decel times exist to enable de

1-2 SP600 AC Drive User Manual

11-38 SP600 AC Drive User Manual Defines the current limit value when Current Lmt Sel (147) = Cur Lim Val. Sets the responsiveness of the curre

Parameter Descriptions11-39.Active stop mode. Stop Mode A is active unless Stop Mode B is selected by a digital input. This function allows you to swi

11-40 SP600 AC Drive User Manual The DC braking voltage used in this function is created by a PWM algorithm and may not generate the smooth holding fo

Parameter Descriptions11-41Sets the method and sequence of the DC bus regulator voltage control. Choices are dynamic brake, frequency adjust, or both.

11-42 SP600 AC Drive User Manual Selects whether the internal or an external DB resistor option will be used. An internal DB resistor is one that can

Parameter Descriptions11-43Derivative gain for the bus regulator. Used to control regulator overshoot.Enables/disables a feature to issue a start or r

11-44 SP600 AC Drive User Manual Enables/disables the function which allows the drive to start a spinning motor at actual RPM when a start command is

Parameter Descriptions11-45Important: The drive will re-start after a reset if the start input is still asserted.Specifies the maximum number of times

11-46 SP600 AC Drive User Manual • Issuing a stop command from any control source. (Note that removal of a 2-wire run-fwd or run-rev command is consid

Parameter Descriptions11-47Important: When this function is enabled, the following conditions must be met:• A proper minimum value must be set for Sle

About the Drive2-1CHAPTER 2About the DriveThe SP600 AC drive is a pulse-width-modulated (PWM) drive that provides general purpose (sensorless vector o

11-48 SP600 AC Drive User Manual If Logic Source Sel (089) is set to All Ports, the drive can only be started when Sleep-Wake Ref (179) is greater tha

Parameter Descriptions11-49Defines the amount of time at or above Wake Level before a start command is issued. Defines the analog input signal level t

11-50 SP600 AC Drive User Manual Sets the reaction to a loss of input power. Power loss is recognized when:DC bus voltage is ≤ 73% of DC Bus Memory an

Parameter Descriptions11-51Selects the method for control of drive direction.Unipolar = Drive receives unsigned reference signal and a separate direct

11-52 SP600 AC Drive User Manual Enables/disables a feature to automatically load the present auto frequency reference value into the OIM when Manual

Parameter Descriptions11-53Displays the present parameter access level. Refer to chapter 10 for more information about parameter access levels.Resets

11-54 SP600 AC Drive User Manual Saves the parameter values in active drive memory to a user set in drive non-volatile memory.An F-Key on the LCD OIM

Parameter Descriptions11-55Resets selected parameters that change the drive voltage rating, current rating, scaling, and motor data. Maximum Frequency

11-56 SP600 AC Drive User Manual 1 = DynUsrSetSel: DynUsrSetSel (205) determines the active User Set. Controls which User Set is in memory whe

Parameter Descriptions11-57Displays which User Set was last loaded into active memory. User parameter changes are allowed after a User Set is restored

2-2 SP600 AC Drive User Manual 2.2 Power and NEMA Enclosure RatingsEach of the SP600 AC drives in the 6SB401 Series has a NEMA 1 rating:• NEMA 1: Ven

11-58 SP600 AC Drive User Manual Figure 11.18 – Drive Status 1 (209)011000010111000010 012345678911121314151=Condition True0=Condition Falsex =Reserve

Parameter Descriptions11-59Present operating condition of the drive.Figure 11.19 – Drive Status 2 (210)0000000x000000xx10 012345678911121314151=Condit

11-60 SP600 AC Drive User Manual Indicates Type 1 alarm conditions that currently exist in the drive. Note that for alarm conditions not configured in

Parameter Descriptions11-61Displays the source of the speed reference of the drive.Displays the source input currently preventing the drive from start

11-62 SP600 AC Drive User Manual Displays the source that initiated the most recent stop command. It will be cleared (set to 0) during the next start

Parameter Descriptions11-63Current state of the digital outputs.Present operating temperature of the drive power section.Accumulated percentage of dri

11-64 SP600 AC Drive User Manual Accumulated percentage of motor overload. Continuously operating the motor over 100% of the motor overload setting wi

Parameter Descriptions11-65Captures and displays Drive Status bit pattern at the time of the last fault.See parameter 209 for bit descriptions.Capture

11-66 SP600 AC Drive User Manual Captures and displays Drive Alarm status at the time of the last fault.See parameter 211 for bit descriptions. Captu

Parameter Descriptions11-67Selects the function whose value is displayed in Testpoint 1 Data (235). These are internal values that are not accessible

About the Drive2-3Table 2.1 – Power RatingsModel NumberFrameOutput AmpsNominal Power RatingsInput KVA @480 VACInput Amps@ 480 VACWatts Loss @ 4 kHz @

11-68 SP600 AC Drive User Manual Enables/disables annunciation of the faults shown in figure 11.29.Resets a fault and clears the fault queue.Enables/d

Parameter Descriptions11-69Elapsed hours since drive power up. This value will rollover to 0 after the drive has been powered on for more than the max

11-70 SP600 AC Drive User Manual The output of the logic function control block resulting from the combination of all port requests and masking functi

Parameter Descriptions11-71Present frequency reference scaled as a DPI reference for peer-to-peer communications. The value shown is the value after t

11-72 SP600 AC Drive User Manual Inputs that are presently issuing a valid stop command.Indicates the source providing manual control and reference.28

Parameter Descriptions11-73Parameter number whose value will be written from a network communications device data table.Parameters that can only be ch

11-74 SP600 AC Drive User Manual .Parameter number whose value will be written from a network communications device data table.Parameters that can onl

Parameter Descriptions11-75Parameter number whose value will be written to a network communications device data table.Parameter number whose value wil

11-76 SP600 AC Drive User Manual Selects the type of input signal being used for analog input 1 and 2. These inputs can be configured as 0 to 10 VDC o

Parameter Descriptions11-77The drive scales the value read from the analog input and converts it to units usable for the application. The user control

2-4 SP600 AC Drive User Manual Refer to Appendix A for drive technical specifications.2.3 Overview of SP600 Features This section provides an overvie

11-78 SP600 AC Drive User Manual Selects drive response when an analog signal loss is detected. (1.6V = signal loss, 1.9V = end of signal loss; 3.2 mA

Parameter Descriptions11-79Sets the lowest input value to the analog input 2 scaling block.Selects drive action when an analog signal loss is detected

11-80 SP600 AC Drive User Manual Selects the mode for the analog output.Selects whether the signed value or absolute value of a parameter is used befo

Parameter Descriptions11-81Selects the source of the value that drives the analog output. Refer to table 11.4. Sets the analog output value when the s

11-82 SP600 AC Drive User Manual Sets the analog output value when the source value is at minimum.Refer to Analog Out1 Hi (343) for more information.T

Parameter Descriptions11-83361362363364365366Digital In1 SelDigital In2 SelDigital In3 SelDigital In4 SelDigital In5 SelDigital In6 SelRange: 0 = Not

11-84 SP600 AC Drive User Manual Assigns an input function to the drive’s digital inputs.1 = Enable: If the input is closed, the drive can run (start

Parameter Descriptions11-85Important: The function loss input is not intended for a fast output power kill. The drive will not fault until the softwar

11-86 SP600 AC Drive User Manual 10 = Jog: An open-to-closed transition on this input while the drive is stopped causes the drive to start (jog) in th

Parameter Descriptions11-8713 = Stop Mode B: This digital input selects between two different drive stop modes. If the input is open, then Stop Mode A

About the Drive2-5• Provide a reference when the terminal block has assumed manual control of the reference (TB Man Ref Sel (96))• Provide the referen

11-88 SP600 AC Drive User Manual 18 = Manual: The Manual function allows a single control device to assume exclusive control of the manual reference.

Parameter Descriptions11-8923, 24 = MOP Increment, MOP Decrement: The MOP is a reference setpoint (called the MOP Value) that can be incremented and

11-90 SP600 AC Drive User Manual 29 = Pwr Loss Lvl: When the DC bus level in the drive falls below a certain level, a “powerloss” condition is created

Parameter Descriptions11-91380 Digital Out1 SelRange:1 = Fault1 - A fault has occurred and stopped the drive2 = Alarm1 - A Type 1 or Type 2 alarm cond

11-92 SP600 AC Drive User Manual Sets the relay activation level for options 10-15 in Digital Out1 Sel (380). Units are assumed to match the above sel

Parameter Descriptions11-93384 Digital Out1 SelRange:1 = Fault1 - A fault has occurred and stopped the drive2 = Alarm1 - A Type 1 or Type 2 alarm cond

Parameter Descriptions11-94Selects the drive status that will energize an output relay.Sets the relay activation level for options 10-15 in Digital Ou

Troubleshooting the Drive12-1CHAPTER 12Troubleshooting the DriveThe SP600 drive provides the following ways to determine the status of the drive and t

12-2 SP600 AC Drive User ManualStep 5. Once the drive has been serviced, reattach the drive’s cover.Step 6. Reapply input power.Figure 12.1 – Location

Troubleshooting the Drive12-312.2 Determining Precharge Board Status Using the LED Indicators (Frames 5 & 6 Only)The precharge board LEDs are loca

©2004 Rockwell Automation. All rights reserved.The information in this manual is subject to change without notice.Throughout this manual, the followin

2-6 SP600 AC Drive User Manual 2.3.5 Multiple Stop MethodsThere are several stop methods that can be selected using drive parameters 155 and 156:• Coa

12-4 SP600 AC Drive User Manual12.3 Determining Drive Status Using the Ready LEDFigure 12.3 – Location of the Ready LEDNetworkStatusLEDs(Refer tonetwo

Troubleshooting the Drive12-512.4 About Alarms Alarms indicate conditions that may affect drive operation or application performance.There are two ala

12-6 SP600 AC Drive User ManualThe alarm queue can be cleared using the OIM by selecting “Clr Alarm Queue”, or by using a PC software tool.12.4.2 Alar

Troubleshooting the Drive12-7Drive OL Level 1The calculated IGBT temperature requires a reduction in PWM carrier frequency. If Drive OL Mode (150) is

12-8 SP600 AC Drive User ManualSpeed Ref CflctSpeed Ref A Sel (90) or PI Reference Sel (126) is set to Reserved.Under-VoltageThe bus voltage has dro

Troubleshooting the Drive12-912.5 About FaultsFaults indicate conditions within the drive that require immediate attention. The drive responds to a fa

12-10 SP600 AC Drive User ManualThe fault screen is displayed until it is acknowledged by pressing any F-key or cleared in the drive by other means.12

Troubleshooting the Drive12-1112.5.2 Clearing FaultsA fault condition can be cleared by the following:Step 1. Press or any F-Key to acknowledge the

12-12 SP600 AC Drive User Manual12.5.3 Fault Descriptions and Corrective ActionsTable 12.7 describes drive faults and corrective actions. It also indi

Troubleshooting the Drive12-13Decel Inhibit24➂The drive is not following a commanded deceleration because it is attempting to limit bus voltage.1. Ver

About the Drive2-72.3.8 Seven Preset Frequency SetpointsThere are seven preset frequency parameters (101 to 107) that are used to store a discrete fre

12-14 SP600 AC Drive User ManualHeatsink OvrTemp8➀Heatsink temperature exceeds a predefined value of 90°C (195°F).1. Check for blocked or dirty heat s

Troubleshooting the Drive12-15Motor Overload7➀ ➂Internal electronic overload trip.Enable/disable with Fault Config 1 (238).An excessive motor load exi

12-16 SP600 AC Drive User ManualPhase UV Short41Excessive current has been detected between these two output terminals.1. Check the motor and drive ou

Troubleshooting the Drive12-17Pwr Brd Chksum1104The checksum read from the EEPROM does not match the checksum calculated from the EEPROM data.Clear th

12-18 SP600 AC Drive User ManualUserSet1 Chksum101➁The checksum read from the user set does not match the checksum calculated.Re-save user set.UserSet

Troubleshooting the Drive12-1912.6 Common Symptoms and Corrective ActionsTable 12.9 – Drive Does Not Start From Terminal Block LogicIndication(s) Caus

12-20 SP600 AC Drive User ManualFlashing yellow Ready LED and DigIn CflctB indication on LCD OIM.Drive Status 2 (210) shows type 2 alarm(s).Incorrect

Troubleshooting the Drive12-21.Drive Status 1 (209) indicates logic control source.Logic Source Sel (89) is not equal to the desired OIM (Local OIM, D

12-22 SP600 AC Drive User ManualTable 12.12 – Motor and/or Drive Will Not Accelerate to Commanded SpeedIndication Cause(s) Corrective ActionAccelerati

Troubleshooting the Drive12-2312.7 Replacement Parts12.8 Troubleshooting the Drive Using the LCD OIMThe LCD OIM provides immediate visual notification

2-8 SP600 AC Drive User Manual 2.3.11 AutotuneThe Autotune feature, enabled in parameter 61 (Autotune), identifies the motor flux current and stator r

12-24 SP600 AC Drive User Manual12.8.1 Accessing the Fault QueueAs described in section 12.5.1, the drive automatically retains a history of the last

Troubleshooting the Drive12-2512.8.2 Accessing the Fault ParametersThe LCD OIM provides quick access to the drive’s fault parameters by grouping them

12-26 SP600 AC Drive User Manual12.8.4 Determining the Product VersionThe LCD OIM provides hardware and firmware version information for connected dev

Troubleshooting the Drive12-27Device ItemsThe Device Items selection provides access to a list of diagnostic parameters. These parameters should be ad

12-28 SP600 AC Drive User Manual12.8.5 Contacting Tech Support for AssistanceFor technical assistance, call 1-864-284-5444. Before calling, please rev

Technical SpecificationsA-1APPENDIX ATechnical SpecificationsTable A.1 – Drive Monitoring and LimitsAC Input Overvoltage Trip 570 VAC/690 VAC (480 V/5

A-2 SP600 AC Drive User Manual.Table A.2 – CertificationsThe drive is designed to meet the following specifications:NFPA 70 - US National Electrical C

Technical SpecificationsA-3Table A.3 – Environment Altitude 1000 m (3300 ft) max. without deratingAmbient Operating Temperature without derating:NEMA

A-4 SP600 AC Drive User ManualAmbient Operating Temperature without derating:NEMA Type 1 / IP201(575V) Model Number: -022xxxxx -027xxxxx

Technical SpecificationsA-5Important: Removing the adhesive label from the drive changes the enclosure rating from Type 1 Enclosed to Open Type.1The d

About the Drive2-9• Software current limit• Heatsink temperature protection• Overload protection IT (see Drive Overload Protection, section 2.3.13)• T

A-6 SP600 AC Drive User ManualSelectable Motor Control Sensorless Vector with full tuning. Standard V/Hz with full custom capability. Stop Modes Mult

Technical SpecificationsA-7Analog OutputVoltage Analog output voltage range Loading impedance Resolution Output processing periodCurrent Analog o

Technical SpecificationsA-8

Using the LCD OIMB-1APPENDIX BUsing the LCD OIMThe LCD Operator Interface Module (OIM) is a keypad/display that enables you to program, monitor, and c

B-2 SP600 AC Drive User ManualB.2 Installing and Removing the Local LCD OIMTo install the local LCD OIM, slide the OIM into the slot on the front of

Using the LCD OIMB-3B.3 Display Description➀Function Key (F1, F2, F3, F4) definitions➁Port/peripheral identification. Identifies port or peripheral on

B-4 SP600 AC Drive User ManualB.3.1 Key DescriptionsTable B.1 – Key FunctionsKey FunctionScroll through options or user function keys, move cursor to

Using the LCD OIMB-5B.4 LCD OIM Menu StructureFigure B.4 – LCD OIM Menu StructureStart-UpParametersControl SrcSelDiagnosticsDisplayMemoryStorageDevice

B-6 SP600 AC Drive User ManualB.5 Powering Up and Adjusting the LCD OIMThe first time the LCD OIM is powered up, you will be prompted to select a lang

Using the LCD OIMB-7B.7.1 Viewing and Adjusting ParametersRefer to chapter 10 for information on how to access the parameters in the drive.Each parame

2-10 SP600 AC Drive User Manual 2.3.14 Motor Overload ProtectionThe motor thermal overload function (enabled in parameter 238) uses an inverse time (I

B-8 SP600 AC Drive User ManualTo restore all parameters to their factory-default values, select Reset Defaults from the Memory Storage menu.Note that

Using the LCD OIMB-9B.8 Monitoring the Drive Using the Process Display Screen on the LCD OIMThe process display screen enables you to monitor up to th

B-10 SP600 AC Drive User ManualNote that changing the value of the OIM reference does not affect the value of any other port reference.The value of th

Using the LCD OIMB-11Select from the list of preconfigured functions:Undefined (default)Load User Set 1-3: Loads the specified user set into active dr

B-12 SP600 AC Drive User ManualAuto/Manual: Toggles between Auto and Manual reference control. The text above the function key will change to indicate

Using the LCD OIMB-13B.8.4 Setting the Display Timeout PeriodWhen the OIM is inactive (that is, no keys have been pressed) for a user-specified period

B-14 SP600 AC Drive User Manualchange direction while jogging from the same OIM will cause the drive to stop.B.9.1 Selecting the Logic and Reference S

Using the LCD OIMB-15B.9.4 Changing Motor DirectionWhen the OIM is the selected control source, pressing toggles motor direction. When is pressed,

B-16 SP600 AC Drive User Manual

Parameters Cross-Referenced by NameC-1APPENDIX CParametersCross-Referencedby NameThe following table lists the complete set of SP600 parameters in alp

About the Drive2-112.3.17 Network Data Transfer via Datalinks A Datalink (see parameters 300 to 317) is one of the mechanisms used by SP600 drives to

C-2 SP600 AC Drive User ManualAutotune61Motor Control>Torq Attributes11-16Break Frequency72Motor Control>Volts per Hertz11-18Break Voltage71Moto

Parameters Cross-Referenced by NameC-3DC Bus Voltage12Monitor>Metering11-7Decel Time 1142Dynamic Control>Ramp Rates11-37Decel Time 2143Dynamic C

C-4 SP600 AC Drive User ManualDyn UserSet Actv206Utility>Drive Memory11-57Elapsed MWh9Monitor>Metering11-6Elapsed Run Time10Monitor>Metering1

Parameters Cross-Referenced by NameC-5Motor NP Volts41Motor Control>Motor Data11-9Motor OL Count220Utility>Diagnostics11-64Motor OL Factor48Moto

C-6 SP600 AC Drive User ManualPreset Speed 5105Speed Command>Discrete Speeds11-25Preset Speed 6106Speed Command>Discrete Speeds11-25Preset Speed

Parameters Cross-Referenced by NameC-7Stop Owner288Communication>Masks & Owners11-72SV Boost Filter59Motor Control>Torq Attributes11-15TB Ma

C-8 SP600 AC Drive User Manual

Analog Input Selection PathD-1APPENDIX DAnalog Input Selection PathSpeed Ref A Sel TB Man Ref Sel PI Reference Sel PI Feedback Sel Current Lmt SelTri

D-2 SP600 AC Drive User Manual

Process PI Block DiagramE-1APPENDIX EProcess PI Block Diagram++++z-1**PI FbkPI ErrorPI OutputPI RefPI CmdLinearRamp-+-Linear Ramp& S-CurveSpd Ramp

2-12 SP600 AC Drive User Manual 2.3.20 S CurveThe S Curve function of SP600 drives allows control of the "jerk" component of acceleration an

E-2 SP600 AC Drive User Manual

Record of User Settings: Advanced Access LevelF-1APPENDIX FRecord of User Settings:Advanced Access LevelNo. Parameter Name Path (File>Group) Settin

F-2 SP600 AC Drive User Manual81Minimum Speed Speed Command>Spd Mode & Limits82Maximum Speed Speed Command>Spd Mode & Limits83Overspeed

Record of User Settings: Advanced Access LevelF-3131PI Lower Limit Speed Command>Process PI132PI Upper Limit Speed Command>Process PI133PI Prelo

F-4 SP600 AC Drive User Manual185Power Loss Time Dynamic Control>Stop/Power Loss186Power Loss Level Dynamic Control>Power Loss190Direction Mode

Record of User Settings: Advanced Access LevelF-5313Data Out B2 - Link B Word 2 Communication>Datalinks314Data Out C1 - Link C Word 1 Communication

F-6 SP600 AC Drive User Manual

IndexIndex-1INDEXAAC line input fuses, 4-10, 4-11Accel Time 1 (140), 11-36Accel Time 2 (141), 11-36Access levels, parameter, 10-4Alarm 1 @ Fault (229)

Index-2 SP600 AC Drive User Manual Data Out B2 - Link B Word 2 (313), 11-75Data Out C1- Link C Word 1 (314), 11-75Data Out C2 - Link C Word 2 (315), 1

IndexIndex-3GGrounding, 5-4II/O terminal block, removing, 7-2input contactors, using, 4-4Input fuses, 4-10, 4-11Input Potentiometer, 7-6Input power co

About the Drive2-13As an example, consider a 480 volt drive. This drive comes with factory default values for 480 V, 60 Hz, with motor data defaulted

Index-4 SP600 AC Drive User Manual key descriptions, B-4loading and saving user sets, B-8logic and reference source, selecting, B-14menu structure, B-

IndexIndex-5Rated Volts (27), 11-8Ready LED, 12-4Record of user settingsAdvanced access level, F-1 to F-5Reference sourcesauto, 7-10changing, 7-11manu

Index-6 SP600 AC Drive User Manual connecting to NEMA 4 drives, 2-21WWake Level (180), 11-48Wake Time (181), 11-49Watts loss ratings, 2-3, 2-4Wire rou

Publication D2-3501-5 - September 2004 ¤2004 Rockwell Automation. All rights reserved. Print

2-14 SP600 AC Drive User Manual 2.3.27 Programmable Parameter Access Levels and ProtectionThe SP600 drive allows you to limit the number of parameters

About the Drive2-152.3.28.2Dynamic Mode Dynamic Mode Operation allows User Sets to be loaded by utilizing digital input states or by writing a value

ContentsICONTENTSChapter 1 Introduction1.1 Manual Conventions... 1-11.2 Getting Assistance from Rel

2-16 SP600 AC Drive User Manual occurs (Drive Alarm 2 (212) is non-zero), the User Set causing the error is loaded (see Dyn UserSet Actv (206) for ind

About the Drive2-172.4 CE ConformityConformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (EMC) Directive has been demonstr

About the Drive2-182.4.1 Essential Requirements for CE ComplianceAll conditions listed below must be satisfied for SP600 drives to meet the requiremen

About the Drive2-192.5 Drive ConnectionsFigure 2.4 shows the locations of the drive terminal blocks and connectors used to set up and operate the driv

About the Drive2-20Figure 2.4 – Drive ConnectionsBR1 BSHLD SHLDV/T2 W/T3 PE R/L1 S/L2 T/L3AUX IN+ AUX OUT–OptionalCommunicationsModule75C Cu Wire6 AW

About the Drive2-212.6 Drive Communication OptionsThe flat-ribbon cable connector (labeled  in figure 2.2) is a parallel bus connection port that pro

About the Drive2-222.8 PC-Based UtilityThe SP600 drive can be configured using a PC-based software utility such as VS Utilities. This program enables

Mounting the Drive3-1CHAPTER 3Mounting the DriveThis chapter provides information that must be considered when planning a SP600 AC drive installation

3-2 SP600 AC Drive User Manual 3.1 General Requirements for the Installation SiteIt is important to properly plan before installing a SP600 AC drive t

Mounting the Drive3-3Frames Jumper Component No. Action2-4 PEA Common Mode Capacitors1 Remove jumper located above the Power Terminal Block.PEB MOV’s

II SP600 AC Drive User Manual2.6 Drive Communication Options ... 2-212.7 Remote Operator Interface ...

3-4 SP600 AC Drive User Manual 3.1.1.2 Input Power ConditioningIf any of the following conditions exist, the use of a line reactor or isolation transf

Mounting the Drive3-53.1.2 Making Sure Environmental Conditions are Met Before deciding on an installation site, consider the following guidelines:• V

3-6 SP600 AC Drive User Manual 3.1.3 Minimum Mounting ClearancesBe sure there is adequate clearance for air circulation around the drive. For best air

Mounting the Drive3-73.1.4 Drive Dimensions and WeightsOverall dimensions and weights are illustrated in figures 3.4, 3.5, 3.6, and 3.7 as an aid to c

Mounting the Drive3-8Frame HP H W D A C Weight4 60 @ 460 VAC60 @ 575 VAC758.8(29.87)222.0(8.66)201.7(7.94)738.2(29.06)192.0 (7.56)24.49(54.0)Figure 3.

Mounting the Drive3-9Frame HP H W D A C Weight560 to 100 HP @ 460 VAC60 to 100 HP @ 575 VAC644.5(25.37)308.9(12.16)275.4(10.84)625.0(24.61)225.0(8.86)

Mounting the Drive3-10Frame HP H W D A C Weight6125 to 150 HP @ 460 VAC125 to 150 HP @ 575 VAC976.3(38.43)403.9(15.90)275.5(10.85)825.0(32.48)300.0(11

Mounting the Drive3-113.2 Mounting the DriveRefer to figures 3.4, 3.5, 3.6, and 3.7 for drive mounting dimensions. Attach the drive to the vertical s

Mounting the Drive3-12

Wiring Requirements for the Drive4-1CHAPTER 4Wiring Requirementsfor the DriveWire size should be determined based on the size of conduit openings, and

ContentsIII6.3.4 Installing Power Wiring from the AC Input Line to the Drive’s Power Terminals ... 6-4Chapter 7 Inst

4-2 SP600 AC Drive User Manual UnshieldedTHHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free ai

Wiring Requirements for the Drive4-3 4.1.1 Power Wire SizesInput power wiring should be sized according to applicable codes to handle the drive’s c

4-4 SP600 AC Drive User Manual 4.1.2 Using Input/Output ContactorsInput Contactor PrecautionsOutput Contactor Precaution!ATTENTION: A contactor or oth

Wiring Requirements for the Drive4-54.2 Control and Signal Wire SizesThe terminal block on the SP 600 I/O interface board provides terminals for 24 V

4-6 SP600 AC Drive User Manual Typically, motor lead lengths less than 91 m (300 ft) are acceptable. The primary concerns regarding cable length are c

Wiring Requirements for the Drive4-7The reflected wave phenomenon, also known as transmission line effect, produces very high peak voltages on the mot

4-8 SP600 AC Drive User Manual Initially, the cable is in a fully charged condition. A transient disturbance occurs by discharging the cable for appro

Wiring Requirements for the Drive4-94.4 Selecting Input Line Branch Circuit ProtectionInput line branch circuit protection must be provided to protect

Wiring Requirements for the Drive4-10Table 4.4 – AC Line Input Fuse Selection ValuesModel NumberFrameOutput AmpsNominal Power RatingsDual Element Time

Wiring Requirements for the Drive4-11Table 4.5 – AC Line Input Fuse Selection ValuesModel NumberFrameOutput Amps Nominal Power RatingsDual Element Tim

IV SP600 AC Drive User Manual12.4 About Alarms ... 12-512.4.1 About the Alarm Queue ...

Wiring Requirements for the Drive4-12

Finding Wire-Routing Locations and Grounding5-1CHAPTER 5Finding Wire-RoutingLocations and GroundingThis chapter shows entry areas where wiring is to b

5-2 SP600 AC Drive User Manual !ATTENTION: Unused wires in conduit must be grounded at both ends to avoid a possible shock hazard caused by induced vo

Finding Wire-Routing Locations and Grounding5-3Figure 5.2 – Wire Routing and Terminal Block Locations (Frame 5 Shown)WIRE RANGE: 14-1/0 AWG (2.5-35 MM

5-4 SP600 AC Drive User Manual 5.2 Grounding the DriveIf the supply system is grounded, the drive Safety Ground - PE terminal must be connected to sys

Finding Wire-Routing Locations and Grounding5-5Figure 5.4 – Single-Point Grounding/Panel LayoutR (L1)S (L2)T (L3)PEU (T1)V (T2)W (T3)TEPEU (T1)V (T2)W

Finding Wire-Routing Locations and Grounding5-6

Installing Power Wiring6-1CHAPTER 6Installing Power WiringThis chapter provides instructions on output wiring to the motor and installing AC input pow

6-2 SP600 AC Drive User Manual 6.2 Installing Output Power Wiring To connect the AC output power wiring from the drive to the motor:Step 1. Wire the t

Installing Power Wiring6-36.3 Installing Input WiringSections 6.3.1 to 6.3.4 describe incoming line components and how to install them.6.3.1 Installin

ContentsVList of FiguresFigure 2.1 – Identifying the Drive by Model Number... 2-2Figure 2.2 – Normal Mode Operation ..

6-4 SP600 AC Drive User Manual 6.3.2 Installing Fuses for Branch Circuit ProtectionInstall the required branch circuit protection fuses according to t

Installing Power Wiring6-5Figure 6.2 – Power Terminal BlockT(L3)S(L2)R(L1)W(T3)V(T2)U(T1)PEDC–DC+BR2BR1T(L3)S(L2)R(L1)W(T3)V(T2)U(T1)DC–DC+BR2BR1Frame

6-6 SP600 AC Drive User Manual Table 6.3 – Power Terminal DescriptionsTerminal Description NotesBR1 DC Brake Dynamic brake resistor connection (+)BR2

Installing Control Wiring7-1CHAPTER 7Installing Control WiringThis chapter describes how to wire the signal and I/O terminal strip for stop, speed fee

7-2 SP600 AC Drive User Manual 7.1.1 User-Initiated StoppingThe terminal block Drive Enable input and the Function Loss input, if configured, are alw

Installing Control Wiring7-3Table 7.1 – Wiring Signal and Control I/O to the Terminal Block No. SignalFactoryDefault DescriptionRelatedParam.Analog In

7-4 SP600 AC Drive User Manual 11 Digital Out 1 – N.C. Fault Resistive LoadRating: 2 A at 250 V AC/30 V DCMin. Load: 10 mAInductive LoadRating: 2 A at

Installing Control Wiring7-526 24V Power Supply Common (internal)n/a Drive supplied power for logic inputs. 150 mA maximum Load.Digital Inputs27 Digit

7-6 SP600 AC Drive User Manual 7.5 I/O Wiring Examples!ATTENTION: Noise and drift in sensitive bipolar input circuits can cause unpredictable changes

Installing Control Wiring7-77.6 Wiring Diagram - Control and Motor!ATTENTION: Opening the Function Loss input (3, 9) will stop the drive. You must e

VISP600 AC Drive User ManualFigure 11.1 – Motor Overload Hertz... 11-11Figure 11.2 – Custom V/Hz

7-8 SP600 AC Drive User Manual Param.NumberDescriptionValueParam.NumberDescriptionValue90 Spd Ref A Anlg #1 325 Anlg In 2 Hi 10 V91 Spd Ref A Hi 60 Hz

Installing Control Wiring7-9Figure 7.2 – Wiring Diagram - Default Drive ConfigurationPOWERTERMINALBLOCKSP600ACDriveT1UT2VT3WPEPEBR2L1RTL3L2SBR1ANALOGI

7-10 SP600 AC Drive User Manual 7.7 Speed Reference ControlThe following sections describe methods of obtaining the drive speed reference.7.7.1 Auto R

Installing Control Wiring7-117.7.3 Changing Reference SourcesThe selection of the active Speed Reference can be made through digital inputs, DPI comma

Installing Control Wiring7-12When you select manual mode from the OIM “FNC Key” the speed setpoint (manual) is dictated by the OIM setpoints. 7.8 Remo

Installing Control Wiring7-13Figure 7.4 – Speed Reference Selection

Installing Control Wiring7-14

Completing the Installation8-1CHAPTER 8Completing the InstallationThis chapter provides instructions on how to perform a final check of the installati

8-2 SP600 AC Drive User Manual Step 7. Verify that the wiring to the terminal strip and the power terminals is correct.Step 8. Check that the wire siz

Using the Start-Up Routines on the LCD OIM9-1CHAPTER 9Using theStart-Up Routineson the LCD OIMFor standard applications, the Start-Up routines on the

ContentsVIIFigure 12.10 – Device Version Screens at Product and Component Levels...

9-2 SP600 AC Drive User Manual9.2 Running the Start-Up RoutinesTo access the Start-Up routines, select the Start-Up icon from the main menu as shown i

Using the Start-Up Routines on the LCD OIM9-3You do not have to configure all of the parameters in all 7 menus. The first menu selection, Quickstart,

9-4 SP600 AC Drive User ManualMotor Tests• Direction• AutotuneSpeed Limits• Minimum, Maximum• Direction Limit•Stop ModeReference Setup• OIM, Terminal

Using the Start-Up Routines on the LCD OIM9-59.2.2 High Speed Operation (>120 Hz)The SP600 drive can operate at output frequencies of up to 400 Hz.

9-6 SP600 AC Drive User Manual9.4 Speed ReferenceThe default configuration is for keypad reference source. If you want to use an analog reference inpu

Programming Basics10-1CHAPTER 10Programming BasicsTo program the drive for a specific application, you adjust the appropriate parameters. The paramete

10-2SP600 AC Drive User Manual 10.2 How Parameters are OrganizedParameters are organized into seven files:• Monitor• Motor Control• Speed Command• Dy

Programming Basics10-310.3 Accessing the ParametersParameters are programmed and viewed using the LCD OIM or VS Utilities software. The LCD OIM displa

10-4SP600 AC Drive User Manual 10.3.1 Selecting the Parameter Access LevelThe SP600 AC drive provides three levels of access to the parameters: Basic

Programming Basics10-510.3.2 Restricting Access to Other Parameter LevelsThe LCD OIM provides the option to restrict access to other parameter levels.