Rockwell-automation AADvance Controller System Build Bedienungsanleitung Seite 1

AADvance The Next Step in Automation AADvance Controller System Build ManualSystem Build ManualSystem Build ManualSystem Build Manual Issue: 08I

x Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Upgrade the Processor Module Recovery Mode F

4-20 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Upgrade Processor OS, FPGAFPGA, LSP and B

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-21 4) Browse to the device in the RSLinx window 5) Select the firmware revision for t

4-22 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 6) Check the summary details, click F

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-23  A progress bar is displayed Note: if the processor is not in the Recovery Mode the

4-24 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Setting Up the Controller IP Address

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-25 Double-clicking on an entry in the list lets you inspect the resource and IP address sett

4-26 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 3) Do not use an office network. Use an

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-27  The resource and IP Address dialog box opens. 6) Enter the resource value into the R

4-28 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 2) Make sure the program enable key is i

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-29  Returning to the main window of the utility, the controller status will show In Progre

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-1 This chapter provides an overview of a controller and briefly describes its major componen

4-30 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) This page intentionally left bl

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 5-1 Functional acceptance testing, also known as factory acceptance testing or integration tes

5-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Controller ConfigurationController Configu

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 6-1 In This ChapterIn This ChapterIn This ChapterIn This Chapter About Dismantling a System

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 7-1 Bases Part No. Part Description T9100 Processor base unit T9300 I/O base unit (3 way)

7-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) T9831 Analogue input TA, 16 channel, simp

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 7-3 T9903 Replacement coding pegs (pack of 20) T9904 Re

7-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) T9902: SMF Omni-Block, Surface Mount Fuse

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 8-1 Glossary of Terms AAAA accuracyaccuracyaccuracyaccuracy The degree of conformit

1-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) All of the configurations are readily achi

8-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) blanking coverblanking coverblanking cover

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 8-3 Chapter 7 Glossary of Terms consumerconsumerconsumerconsumer The consuming control

8-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) fault reset buttonfault reset buttonfault

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 8-5 Chapter 7 Glossary of Terms hot swaphot swaphot swaphot swap See live insertion. I

8-6 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) MMMM manual call pointmanual call point

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 8-7 Chapter 7 Glossary of Terms processor moduleprocessor moduleprocessor moduleprocessor

8-8 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) SFFSFFSFFSFF Safe Failure Fraction. Giv

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 8-9 Chapter 7 Glossary of Terms UUUU UUUU Rack unit. A unit of measure used to descr

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 9-1 For more information about the AADvance system refer to the associated Rockwell Automation

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-3 The AADvance controller is developed and built for IEC 61131 compliance and includes suppo

9-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) PFH avg and PFDavg Data This document cont

1-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Certification for use in Hazardous Environ

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-5

1-6 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) The AADvance controller has also been eva

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-7 AADvanceDiscover UtilityAADvanceDiscover UtilityAADvanceDiscover UtilityAADvanceDiscover

1-8 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Physical FeaturesPhysical FeaturesPhysic

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-9 Operating 0 to 2000m (0 to 6,600 ft.) Storage and Transport 0 to 3000m (0 to 10,000

ii Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) This page intentionally left blan

1-10 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Summary of DimensionsSummary of Dimension

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-11 Base units are moulded from a similar material. Each base unit can be mounted onto stand

1-12 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Module Locking MechanismModule Locking Me

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-13 Part No: Digital Input Fuses T9901: No 396/TE5 50mA time lag fuse; UL 248-14, 125 V,T L

1-14 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) T9100 Processor Base UnitT9100 Processor

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-15 The processor base unit provides the electrical connections between the T9110 processor

1-16 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Serial CommunicationsSerial Communication

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-17 The bus and power connections from the processor base unit enter the backplane at the le

1-18 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) T9310 Expansion Cable AssemblyT9310 Expan

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 1-19 Backplane Electrical RatingsBackplane Electrical RatingsBackplane Electrical RatingsBac

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: iii NoticeNoticeNoticeNotice In no event will Rockwell Automation be responsible or

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Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-1 This chapter lists important information the reader should consider before starting to bui

2-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Test EquipmentTest EquipmentTest Equipment

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-3 Recommended Enclosure for a nonRecommended Enclosure for a nonRecommended Enclosure for a

2-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Free Space Around the ControllerFree Space

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-5 DIN RDIN RDIN RDIN Rails Fittingails Fittingails Fittingails Fitting You can install th

2-6 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Base Units, DIN Rail installations and

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-7 Adding Cable ManagementAdding Cable ManagementAdding Cable ManagementAdding Cable Manageme

2-8 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller)  PELV (protected extra-low voltage) is a

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-9 Power Arrangements for Field DevicesPower Arrangements for Field DevicesPower Arrangements

iv Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Issue RecordIssue RecordIssue RecordIssue R

2-10 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Total: Note: All figures given are

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-11 Design Considerations for Electrical GroundingDesign Considerations for Electrical Ground

2-12 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Specifying the Workstation PCSpecifying

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 2-13 Design ProvisionsDesign ProvisionsDesign ProvisionsDesign Provisions The design of the

2-14 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) In addition, it may be appropriate to mak

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-1 The system installation defines the steps that will ensure the system is correctly install

3-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) CAUTION Handling Modules Stored at Extrem

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-3  Insert the retaining clip on the back of the termination assembly into the slot on the

3-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Allocations of Coding PegsAllocations of

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-5  Use only finger pressure to manipulate and engage the clips. Do not attempt to use a sc

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: v Notes and Symbols used in this manual Notes and Symbols used in this manual Notes and

3-6 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Allocations ofAllocations ofAllocations o

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-7 Connect the AC Safety Ground ConnectionConnect the AC Safety Ground ConnectionConnect the

3-8 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) For each power supply connection, do the

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-9 Power and External Connector Wiring DetailsPower and External Connector Wiring DetailsPowe

3-10 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) ProceduProceduProceduProcedure to Connect

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-11 Note: Each processor uses the two serial ports above it on the baseplate. Data is not mi

3-12 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) RS485 HalfRS485 HalfRS485 HalfRS485 Half

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-13  Removable media, such as USB storage devices and CDs, should be virus checked before u

3-14 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Digital Input Field Loop CircuitsDigital

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-15 The suggested values for R1 and R2 are as follows:  R1 = 15K Ω 1%, 1W (maximum power di

vi Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) ForewordForewordForewordForeword The AA

3-16 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Connections to 9802/9803 Isolated Digital

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-17 Analogue Input Field lAnalogue Input Field lAnalogue Input Field lAnalogue Input Field lo

3-18 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 4444----Wire Analogue InputWire Analogue

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-19 Connections to T9832/T9833 Isolated Analogue Input TA Connections to T9832/T9833 Isolated

3-20 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Recommended Field Circuit for DigitRecomm

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-21 Connections to T9851/T9852 Digital Output TA Connections to T9851/T9852 Digital Output TA

3-22 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) The above circuit is appropriate for devi

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-23 Note: Apply a minimum tightening torque of 0.5 Nm (0.37 ft lb) to the terminal screws. C

3-24 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) InstaInstaInstaInstall Modulesll Modulesl

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-25 3) The module locking screw requires a quarter turn clockwise to lock. Use a broad (9mm)

3-26 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) (Part No: T9905 Poly-carbonmonofluride L

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-27 4) To control the time setting, wire variables to the RTC Control points:  RTC Write 

3-28 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Install Blanking CoversInstall Blanking C

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-29 Install T9310 Expansion CableInstall T9310 Expansion CableInstall T9310 Expansion CableIn

3-30 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller)  Secure the socket assembly by insertin

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-31  Tighten the screws with a 2.5mm Allen key.  Install the cable to the plug assembly a

3-32 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Fault Reporting Reference InformationF

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-33 GREEN Module is online and providing data to/receiving data from application AMBER Mo

3-34 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) and indicates that the module has no hard

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 3-35 Force Provides an indication that variables are being locked/forced by the application.

viii Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) ContentsContentsContentsContents Cha

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Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-1 This chapter describes a structured approach to the start up of a controller system. When

4-2 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) System Physical Design CheckSystem Physica

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-3 Procedure to check Power Distribution IntegrityProcedure to check Power Distribution Integ

4-4 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Start Up ProcessStart Up ProcessStart Up P

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-5 Step Task Force Will remain OFF as the Module boots up (10 to 20 seconds) then stays OF

4-6 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Table 9: Table 9: Table 9: Table 9: Pro

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-7 Step Task When the Run indicator goes AMBER press the Fault Reset button and the processo

4-8 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Ready GREEN Run AMBER Channel 1 – 8

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-9 8. If the module fails to educate and go on-line replace the module.

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: ix Chapter 3 Chapter 3 Chapter 3 Chapter 3 Install the AADvance System...

4-10 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) ControlFLASH Firmware UpgradesControlFLAS

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-11 The RSLinx Classic Lite software must be installed before you can install the ControlFLAS

4-12 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 3) Read and agree to the license and cli

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-13  ControlFLASH installs. 6) To launch ControlFLASH select the Yes I want to launch

4-14 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller)  ControlFLASH will launch and you can

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-15 2) Click Next. 3) Select T9110 from the list. 4) Browse to the device in the RSLi

4-16 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) 5) Select the firmware revision for th

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-17 The continue message is displayed: 7) Click Yes to continue with the update  A prog

4-18 Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: System Build Manual (AADvance Controller) Note: It has not locked up! Wait until t

Document: 553632 (ICSTT-RM448_EN_P) Issue: 08: 4-19 10) Click OK and another error message is displayed. 11) Click OK then Cancel to Exit