Rockwell-automation 6012DB PowerFlex Medium Voltage Variable Frequency Bedienungsanleitung

PowerFlex® 6000 Medium Voltage Variable Frequency DrivePublication 6000-UM001B-EN-PUser Manual

10 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 1 IntroductionRefer to national and local safety guidelines for detailed pro

100 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement4. Remove and retain M5

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 101Preventative Maintenance and Component Replacement Chapter 5LV Control CabinetInspe

102 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementReplace AC/DC Power Sup

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 103Preventative Maintenance and Component Replacement Chapter 5G3 Power Supply1. Loose

104 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementInspect UPS1. Check the

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 105Preventative Maintenance and Component Replacement Chapter 5Replace UPS1. Turn off

106 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement6. Install the replacem

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 107Preventative Maintenance and Component Replacement Chapter 53. Remove the cables fr

108 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementInspect PLC1. Verify al

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 109Preventative Maintenance and Component Replacement Chapter 5Figure 46 - Remove Reta

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 11Introduction Chapter 1A number of identical low voltage power modules are series-con

110 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement3. Use both hands and c

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 111Preventative Maintenance and Component Replacement Chapter 55. Refer to the Electri

112 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement1. Disconnect the data

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 113Preventative Maintenance and Component Replacement Chapter 5Replace LV Control Rela

114 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement3. Release the spring-l

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 115Preventative Maintenance and Component Replacement Chapter 53. Loosen the top and b

116 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementInspect CoilsIf a coil

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 117Preventative Maintenance and Component Replacement Chapter 5ConnectionsInspect LV C

118 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementInspect the bus bars an

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 119Appendix ATechnical SpecificationsDescriptionPower Rating Range @ 3 kV motor voltag

12 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 1 IntroductionSimplified Electrical DiagramsFigure 2 - 3000V / 3300V (18 Pul

120 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix A Technical SpecificationsNotes:

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 121Appendix BCatalog Number Explanation(4) A A A Drive Current Ratings shown are only

122 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix B Catalog Number Explanation(5) The only control voltage/frequency combina

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 123Appendix CPreventative Maintenance SchedulePowerFlex 6000 Maintenance ScheduleThis

124 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix C Preventative Maintenance ScheduleTable 8 - Preventative Maintenance Sche

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 125Preventative Maintenance Schedule Appendix CTable 9 - Preventative Maintenance Sche

126 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix C Preventative Maintenance ScheduleNotes:

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 127Appendix DSpare PartsSpare Parts ListPart Number Part Description Repair ReplaceH5J

128 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix D Spare PartsH01220097-R UPS KR1000 1000VAH-AC220V I/O H01200077-R Hall E

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 129Appendix ETorque RequirementsTorque RequirementsProper tightening torque must be us

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 13Introduction Chapter 1Figure 5 - Connectivity OverviewResetStartStopAnalog Output Cu

130 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Appendix E Torque RequirementsNotes:

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 131IndexAAC/DC Power Supplies 101Check Output Voltage 101Inspect 101Maintenance Schedu

132 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014IndexDrawout Power ModuleCatalog Number 28Configuration 25Dimensions 91Lift Cart 93

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 133IndexHMI24V Power Supply 112Acc Time 39Additional Information 112Alarm 34Alarm Hist

134 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014IndexLV Control Cabinet 29AC/DC Power Supplies 101Component Layout 29HMI Firmware 1

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 135IndexPowerFlex 6000Altitude Rating 121Ambient Temperature Code 121Bulletin Number 1

136 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014IndexTT ParametersList 63Restore 55Technical Specifications 119Temperature Monitor

Publication 6000-UM001B-EN-P - October 2014 Copyright © 2014 Rockwell Automation, Inc. All rights reserved. Printed in Canada.Rockwell Automation

14 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 1 IntroductionFigure 6 - PowerFlex 6000 Principal ComponentsGenerous space f

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 15Introduction Chapter 1Standards ComplianceTechnical specifications and relevant stan

16 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 1 IntroductionGB 10233.2005 Basic Test Method for Low Voltage Switchgear and

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 17Chapter 2Drive System LayoutThere are two basic power cell configurations offered in

18 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutFigure 8 - Drawout Power Module Drive ConfigurationIsol

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 19Drive System Layout Chapter 2Figure 9 - Isolation Transformer Cabinet (Fixed-mounted

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and opera

20 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutIsolation TransformerThe primary winding of the isolati

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 21Drive System Layout Chapter 2For drives with fixed-mounted power modules, the U and

22 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutIsolation Transformer Auxiliary Cooling FansSix fans ar

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 23Drive System Layout Chapter 2Door Position Limit SwitchEach cabinet door that allows

24 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutVoltage Sensing BoardThe Voltage Sensing Board (VSB) is

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 25Drive System Layout Chapter 2Power Module CabinetFigure 16 - Fixed-mounted Power Mod

26 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutPower ModulesPower Modules are available in a wide vari

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 27Drive System Layout Chapter 2The status information of the Power Module is transmitt

28 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutTable 1 - Power Module RatingsHall Effect Current Senso

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 29Drive System Layout Chapter 2LV Control CabinetThe LV Control Cabinet consists of th

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 3Table of ContentsPrefaceIntroduction. . . . . . . . . . . . . . . . . . . . . . . . .

30 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutControl Unit (all modules)The control unit provides the

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 31Drive System Layout Chapter 2Figure 21 - Control Unit LayoutTable 2 - Control Unit d

32 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 2 Drive System LayoutPLCThe PowerFlex 6000 uses a Micro850 PLC to perform ma

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 33Chapter 3Setup and OperationOverviewThe structure of the touchscreen operation is sh

34 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationDrive Setup and Configuration ControlsThere are five bu

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 35Setup and Operation Chapter 3Operation BarSetup and Monitor BoxThe set frequency fie

36 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationSet Frequency (Hz)1. Press the Set Frequency: input fie

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 37Setup and Operation Chapter 3Drive Operation ControlsPress the desired Drive Operati

38 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationView Version InformationPress under Ver s i on In f o

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 39Setup and Operation Chapter 3AlarmIf the drive encounters and alarm or warnings, w

4 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Table of ContentsMain Interface Controls . . . . . . . . . . . . . . . . . . . . . .

40 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationAlarm HistoryPress to see a detailed listed of all wa

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 41Setup and Operation Chapter 3TrendsThere are three different trending options, Volta

42 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationView Voltage, Current or Frequency Trends1. From the M

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 43Setup and Operation Chapter 3OperationThe Operation interface displays the bypass mo

44 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and Operation3. To change the Bypass Mode:a. Press .b. Press .c. Cho

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 45Setup and Operation Chapter 3Choose Local/Remote Operation1. Press from the Main I

46 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationOpen/Close Drive Input and Output Contactors1. Under Co

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 47Setup and Operation Chapter 3Open/Close Bypass Contactors1. Under Contactor Operatio

48 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationSettingsThe Settings screen is where you can access and

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 49Setup and Operation Chapter 33. Select bypass mode and press to accept or to can

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 5Table of ContentsReplace Voltage Sensing Board . . . . . . . . . . . . . . . . . . .

50 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationUser SettingsYou can access, view, or change the user p

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 51Setup and Operation Chapter 34. Press to login. 5. If the login was successful, the

52 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationPress to restore all user parameters to the factory s

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 53Setup and Operation Chapter 3Setup SettingsView or modify “P” or “T” Parameters in t

54 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationPress to enter user details. Press when finished.Pr

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 55Setup and Operation Chapter 3Restore “P” or “T” ParametersPress to restore the par

56 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 3 Setup and OperationNotes:

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 57Chapter 4Parameters and Function CodesP ParametersParameter NumberDescription Defaul

58 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesP090 Skip Frequency 1 Lower Limit 0 ON 0 75P0

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 59Parameters and Function Codes Chapter 4P232 Filter Time For Overspeed Fault (Lower L

6 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Table of ContentsAppendix DSpare PartsSpare Parts List. . . . . . . . . . . . . . . .

60 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesP313 Digital Output #3 Logic1: Inverting0: No

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 61Parameters and Function Codes Chapter 4P346 Analog Output #4 Offset 0 ON -100 100P34

62 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesP443 Upper Limit Of Current Compensation Inpu

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 63Parameters and Function Codes Chapter 4T ParametersParameter NumberDescription Defau

64 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesAlarm ListCode AlarmF0000 IGBT Set #1 Over Cu

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 65Parameters and Function Codes Chapter 4F0300 IGBT Set #1 Over Current In Power Cell

66 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesF0601 IGBT Set #2 Over Current In Power Cell

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 67Parameters and Function Codes Chapter 4F0902 Input Over Voltage In Power Cell #10F09

68 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesF1204 Communication Error In Power Cell #13F1

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 69Parameters and Function Codes Chapter 4F1505 No PWM1 Pulse For IGBT Set #1 In Power

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 7PrefaceIntroductionThis document provides procedural information for managing daily o

70 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesF1806 No PWM2 Pulse For IGBT Set #2 In Power

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 71Parameters and Function Codes Chapter 4F2107 IGBT Set #1 Failed To Turn On In Power

72 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesF2408 IGBT Set #2 Failed To Turn On In Power

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 73Parameters and Function Codes Chapter 4F2900 Cabinet Door Opened While Drive Energiz

74 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesF3207 PWMB Board Not Compatible With PUB8 Boa

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 75Parameters and Function Codes Chapter 4W0414 Input Over Voltage In Power Cell #5 War

76 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 4 Parameters and Function CodesW2414 Input Over Voltage In Power Cell #25 Wa

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 77Chapter 5Preventative Maintenance and Component ReplacementSafetyIntroductionThe dri

78 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementDaily InspectionCheck th

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 79Preventative Maintenance and Component Replacement Chapter 5Physical Checks (No Medi

8 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014PrefaceGeneral PrecautionsService and SupportCommissioning SupportAfter installation,

80 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementMedium Voltage TestingMe

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 81Preventative Maintenance and Component Replacement Chapter 5Isolation Transformer Ca

82 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementUse only Rockwell Automa

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 83Preventative Maintenance and Component Replacement Chapter 5Replace Top Mounted Main

84 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement3. Remove and retain fou

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 85Preventative Maintenance and Component Replacement Chapter 5Inspect Isolation Transf

86 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementReplace Isolation Transf

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 87Preventative Maintenance and Component Replacement Chapter 5Inspect Voltage Sensing

88 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement3. Remove the nylon nuts

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 89Preventative Maintenance and Component Replacement Chapter 5Replace Door Position Li

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 9Chapter 1IntroductionAround the world, Allen-Bradley® PowerFlex® medium voltage drive

90 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementPower Module CabinetInsp

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 91Preventative Maintenance and Component Replacement Chapter 5Replace Power ModuleTabl

92 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement3. Remove the Output Cop

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 93Preventative Maintenance and Component Replacement Chapter 5Replace Drawout Power Mo

94 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementFigure 33 - Drawout Powe

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 95Preventative Maintenance and Component Replacement Chapter 5Install Drawout Power Mo

96 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component Replacement5. Insert the locking ke

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 97Preventative Maintenance and Component Replacement Chapter 5Replace Power Module Fus

98 Rockwell Automation Publication 6000-UM001B-EN-P - October 2014Chapter 5 Preventative Maintenance and Component ReplacementDrawout Power Module1. R

Rockwell Automation Publication 6000-UM001B-EN-P - October 2014 99Preventative Maintenance and Component Replacement Chapter 5Inspect or Replace HECST