Rockwell Automation 8520-MUM 9/Series CNC Mill Operation and Programmi Handbücher

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Inhaltsverzeichnis

Operation and

1

Programming

1

Important User Information

2

Summary of Changes

3

Chapter 13

10

Coordinate Control

10

Chapter 14

10

Axis Motion

10

Index (General)

11

Table of Contents

11

Chapter 26

14

Milling Fixed Cycles

14

Chapter 27

14

Appendix D

17

Using This Manual

19

Chapter 1

20

Table 1.A

20

Manual Organization

20

Reading this Manual

21

Terms and Conventions

22

Warnings, Cautions, and

23

Important Information

23

Related Publications

23

Basic Control Operation

25

ColorOperatorPanel

26

Monochrome Operator Panel

26

Removable Operator Panel

26

Keyboard

27

Calculator Function

28

Chapter 2

29

Table 2.B

29

Mathematical Operators

29

Softkeys

32

Portable Operator Panel

35

The MTB Panel

36

Table 2.D

37

Software MTB Panel

39

{FRONT PANEL}

39

Software MTB Panel Screen

41

Jog Screen

42

ProgramExecute Screen

43

Power Procedures

45

Turning Power On

45

Turning Power OFF

46

Control Conditions at

47

Power-Up

47

Emergency Stop Operations

48

Emergency Stop Reset

48

Access Control

49

AssigningAccess Levels

50

Password Protectable

53

Table 2.E

54

Entering Passwords

55

Changing Operating Modes

57

Manual mode

58

MDI mode

59

Automatic mode

60

Displaying System and

61

Machine Messages

61

MESSAGE ACTIVE

62

SYSTEM MESSAGE

62

MACHINE MESSAGE

62

• } softkey while holding

63

Clearing Active Messages

64

{CLEAR ACTIVE}

64

The Input Cursor

65

{REFORM MEMORY}

65

Figure 2.10

68

Offset Tables and Setup

75

Tool Offset Dimensional

76

OffsetTable and Setup

77

Figure 3.2

77

Setting Tool Offset Tables

79

{OFFSET} softkey

80

{INCH/METRIC}

81

{REPLCE VALUE} softkey

82

{ADD TO VALUE} softkey

82

{NEXT AXIS} or

82

{PREVIOUS AXIS}

82

SettingOffset Data Using

83

{MEASURE}

83

Tool Offset Range

84

Verification

84

When Does Verification Occur

85

Changing the Active Tool

86

Offset {ACTIVE OFFSET}

86

Offset Tables {WORK

88

Setting Work Coordinate

89

System Tables

89

{INCH/METRIC} softkey

90

Backing Up Offset Tables

91

Programmable Zone Table

95

Tables and Setup

96

Single Digit Feedrate Table

97

{REPLCE VALUE} softkey. The

99

{UPDATE & EXIT} softkey

99

{QUIT} softkey

99

OffsetTables and Setup

100

Chapter 3

100

Manual/MDI Operation Modes

101

Jogging an Axis

102

Continuous Jog

103

IncrementalJog

103

Chapter 4

104

Arbitrary Angle Jog

105

Jog Offset

106

Resetting Overtravels

106

JOG SELECT

109

MDI Mode

111

MDI Basic Operation

112

Editing Programs Online

115

Selecting the Program To

116

Editing Programs at the

117

Control (Online)

117

Moving the Cursor {STRING

119

SEARCH} and Cursor Size

119

{CHAR/WORD}

119

• ] softkey

120

Changing

121

Inserting

123

Erasing Characters and

125

Erasing An Entire Block:

126

Sequence Numbers {RENUM

127

• } t o change the

128

Merging Part Programs

129

{MERGE PRGRAM}

129

Exiting Edit Mode {EXIT

130

Programming Aids {QUICK

131

Chapter 5

132

Selecting a QuickView Plane

133

Using {QPATH+ PROMPT}

134

Sample Patterns

134

Figure 5.4

137

G-code Format Prompting

138

{GCODE PROMPT}

138

(softkey level 6)

139

Mill Cycle Form at Prompting

140

Digitizing a Program(Teach)

142

• } softkey

143

Linear Digitizing

144

F 0.000 MMPM S 00

145

DIGITIZE:

145

METRIC, ABS, G17

145

ABSOLUTE [ MM ] GOO

145

Digitizing an Arc (3 Points)

146

Digitizing an Arc Tangent at

148

End Points

148

Deleting Program {DELETE

151

Renaming Programs

152

{RENAME PRGRAM}

152

Displaying a Program

153

{DISPLY PRGRAM}

153

Comment Display {PRGRAM

154

Copying Programs

155

{COPY PRGRAM}

155

COPY: FROM_NAME,TO_NAME

156

ProgramDirectory

157

Protected Program Encryption

160

Storing Encryption/Decryption

163

Table to Backup Memory

163

Chapter Overview

165

Editing Part Programs Offline

166

Chapter 6

166

, or press [R]

171

Upload Part Programs to

176

Running a Program

183

Miscellaneous Function

184

Sequence Stop {SEQ STOP}

184

Single Block

186

Selecting a Part Program

187

Input Device

187

Selecting a Program

188

• or • cursor

190

Deselecting a Part Program

191

Program Search {SEARCH}

192

Chapter 7

194

Search WithRecall

195

{MID ST PRGRAM}

195

Basic Program Execution

199

(4) Feedhold Status

200

{QUICK CHECK}

201

Axis Inhibit Mode

202

Dry Run Mode

203

Part Production/Automatic

205

9/Series

206

Interrupted Program

207

Recover{RESTRT

207

Jog Retract

210

Jog retractexitmoves

212

Jog retractreturn moves

212

Block Retrace

213

Figure 7.8

215

Display and Graphics

217

• } softkey displays

218

(1) {PRGRAM}

219

X - 7483 .647

220

Z - 7483 .647

220

U - 7483 .647

220

{PRGRAM} (Small Display)

221

(3) {ABS}

222

U -0.035

223

{ABS} (Small Display)

224

(5) {TARGET}

225

X - 7483 . 647

226

Z - 7483 . 647

226

U - 7483 . 647

226

{TARGET} (Small Display)

227

(7) {DTG}

228

(8) {DTG} (Large Display)

229

{DTG} (Small Display)

230

(9) {AXIS SELECT}

231

(10) {M CODE STATUS}

232

(11) {PRGRAM DTG}

233

{PRGRAM DTG} (SmallDisplay)

234

(12) {ALL}

235

(13) {G CODESTATUS}

236

(14) {SPLIT ON/OFF}

237

PAL Display Page

238

Changing Languages

239

Graphics

240

Selecting the Program for

240

Running Graphics

241

Displays and Graphics

242

Chapter 8

242

Disabling Graphics

243

Changing Parameters

243

Power Turn-on Screen

253

(softkey level 3)

254

Screen Saver

255

Communications

257

Communication Port

259

Parameters

259

Chapter 9

260

Table 9.A

260

PORT TYPE

261

BAUD RATE

261

MAXIMUM BAUD RATE

261

PROTOCOL

262

PARITY (parit y check)

262

DATA LENGTH

262

TIME-OUT

262

OUTPUT CODE

263

AUTO FILENAME

263

STOP PRG END

264

PROGRAM END

264

Inputting Part Programs

265

PortA {FROM ATO MEM}

267

PortB {FROM BTO MEM}

267

(softkey level 4)

268

Outputting Part Programs to

269

PortA {MEMTO PORT A}

270

PortB {MEMTO PORT B}

270

Verifying Part Programs

273

Against Source Programs

273

Error Conditions (Inputting

274

Programs)

274

Introduction to Programming

275

Chapter 10

276

Figure 10.1

276

Figure 10.2

277

Example 10.1

279

Comments in Part Programs

279

Program Configuration

280

Example 10.2

281

Simple Part Program

281

Program Names

282

Sequence Numbers

283

Comment Blocks

284

Block Delete and Multi Level

284

End of Block Statement

285

Using Subprograms

286

Subprogram Call (M98)

287

Main and Subprogram

288

Return (M99)

288

Example 10.8

289

Subprogram Calls and Returns

289

Subprogram Nesting

290

Word Formats and

291

Functions

291

Table 10.A

292

Word Descriptions and Ranges

293

Table 10.B

294

Word Formats and Descriptions

294

Minimum and Maximum

295

Axis Motion (Programming

295

Resolution)

295

F-words (Feedrate)

297

G-codes (Preparatory

298

Functions)

298

Table 10.E

300

I ,J, and K Integrand Words

304

M -codes(Miscellaneous

304

Table 10.F

306

(Program Stop (M00)

307

Optional ProgramStop (M01)

307

End of Program (M02)

307

Tool Change (M06)

307

Overrides Enabled (M48)

308

Overrides Disable d (M49)

308

Subprogram call (M98)

308

S-word (Spindle Speed)

312

Cutting Speed

313

T-w ords (Tool Selection)

314

Coordinate Systems Offsets

317

Motion in the Machine

318

Coordinate System (G53)

318

Chapter 11

319

Preset Work Coordinate

320

Systems (G54-59.3)

320

Coordinate System Offsets

321

Figure 11.4

321

Altering Work Coordinate

323

Systems (G10L2)

323

Example 11.3

324

Work Coordinate System

325

ExternalOffset

325

Work coordinate systems

326

Altering ExternalOffset

327

of X-15, Y -20 moving work

328

a ll absolute positioning

330

Example 11.6

331

Offsetting Coordinate Zero

332

Points (G52)

332

G52X10.Y10.; X25 Y25 X15 Y15

333

{SET ZERO} Offset

334

Jogging an Offset

335

Canceling Coordinate

336

System Offsets (G92.1)

336

Canceling Selected

337

PAL Offsets

338

Overtravels and

339

Programmable Zones

339

Hardware Overtravels

340

Software Overtravels

341

Chapter 12

342

Figure 12.3

342

Programmable Zone 2 (G22

343

Figure 12.5

344

Programmable Zone 2

344

Programmable Zone 3

345

(G22.1, G23.1)

345

Figure 12.7

347

END OF CHAPTER

352

Rotating the Current Work

354

Coordinate System (G68

354

Example 13.2

356

G00 G90 X40 Y45.; X65.;

357

M98 P1000 L4; X70. Y45.;

357

M30; G68 X55. Y60. R90.;

357

ExternalPart Rotation

358

Figure 13.5

359

Figure 13.6

361

Plane Selection (G17, G18

363

Absolute/Incremental Modes

364

(G90,G91)

364

Inch/Metric Modes (G20

365

Example 13.5

366

Figure 13.9

368

Results of Example 13.6

368

Scaling Restrictions

371

Gxx X__Y__Z__

372

L (scaled)

374

M30; M30;

378

Linear Interpolation Mode

379

Circular Interpolation Mode

381

(G02,G03)

381

Helical Interpolation Mode

386

Figure 14.8

387

Positioning Rotary Axes

388

Cylindrical Interpolation

390

Example 14.7

394

PAL Axis Mover

396

Polar Coordinate

397

Programming (G15,G16)

397

Figure 14.11

398

260• from

399

Polar Programming Special

401

G00X0.Y0.;

404

G91G16F100;

404

G02X20.Y20.I9.397J3.42;

404

Automatic Return to

406

Machine Home (G28)

406

Figure 14.17

407

Automatic Return From

408

Machine Home (G29)

408

Machine Home Return

409

Check (G27)

409

Return to Alternate Home

410

Dwell (G04)

411

Example 14.14

413

Programmable Mirror Image

413

Manual Mirror Image

414

Axis Clamp

415

Feed to Hard Stop (G24)

416

Moving to the HardStop

417

Detectingthe Hard Stop

417

Special Considerations

418

Using QuickPath Plus•

419

Using QuickPath Plus

420

Chapter 15

420

Linear QuickPathPlus

421

No end coordinate known (L)

422

No Intersection Known

424

Circular QuickPath Plus

425

(G13,G13.1)

425

Figure 15.4

426

G13 vs G13.1 Inter sections

426

Linear to Circular Blocks

427

Circularto Linear Blocks

428

Circular to Circular Blocks

429

Chamfers and Corner

431

UsingChamfers

432

CornerRadius

433

Spindles

437

Spindle Speed (S-word)

438

Spindle Orientation (M19)

439

Chapter 17

440

Spindle Direction

441

(M03, M04, M05)

441

Synchronized Spindles

442

Using the Spindle

443

Synchronization Feature

443

Example 17.2

444

Spindle Synchronization

444

SpecialConsiderations for

445

Programming Feedrates

449

Feedrates Applied During

450

Cutter Compensation

450

Chapter 18

451

Figure 18.2

451

Inverse Time Feed Mode

452

Figure 18.4

453

Feed Per Minute Mode (G94)

453

Rapid Feedrate

454

Feedrate Overrides

455

Feedrate Limits (Clamp)

456

Feedrates to Control Torque

457

Adaptive Feed (G25)

457

Programming G25 Adaptive Feed

458

Special AMP Assigned

460

Feedrates

460

Single Digit F-words

460

ExternalFeedrate Switch

461

Automatic

462

Acceleration/Deceleration

462

(Acc/Dec)

462

Exponential Acc/Dec

463

Linear Acc/Dec

464

S-Curve Acc/Dec

465

Programmable Acc/Dec

466

G48.n X_Y_Z_

467

Precautions on Corner

468

Cutting Mode(G64 -- modal)

469

Tapping Mode (G63 -- modal)

469

Spindle Acceleration (Ramp)

470

Short Block Acc/Dec

470

G36,G36.1

470

Figure 18.12

471

Figure 18.13

472

Dual--axis Operation

475

DualAxis Operation

476

Chapter 19

476

Figure 19.1

476

Dual Axis Configuration

476

Parking a Dual Axis

477

Homing a Dual Axis

478

Programming a Dual Axis

479

Offset Management for a

481

Dual Axis

481

Set Zero

482

Tool Length Offsets

482

G10L10P__A__B__C__;

483

G10L11P__A__B__C__;

483

Tool Control Functions

485

Chapter 20

486

Figure 20.1

486

Typical Mill Tool Magazine

486

Tool Length Offset Function

487

(G43,G44, G49)

487

Figure 20.2

488

Tool Length Offset

488

Figure 20.3

489

Tool Offset Data

489

Example 20.1

490

Programming G43 or G44

490

Activating Tool Length

492

Tool Length Offset (TLO)

493

Axis Selection

493

(G43.1, G44.1)

493

Random Tool

495

Clearing Random Tool Data

499

Backup Random Tool Table

500

Programming Alterations of

502

Automatic Tool Life

503

Management

503

Tool Directory Data

504

Entering Tool Group Data

505

Assigning Detailed Tool

509

Entering Specific Tool Data

511

Programming Data and

513

Backing Up Tool

513

Management Tables (G10L3

513

Example 20.6

515

Programming Using Tool

517

Example 20.7

518

Cutter Diameter Compensation

519

(G40, G41, G42)

519

Chapter 21

520

Active Cutter Compensation

521

Example 21.1

522

tables:

523

Initial tool radius

524

Tool radius wear amount

524

Generated Blocks

525

G39,G39.1

525

Figure 21.7

527

Figure 21.8

528

Type A E xit Moves

532

Example 21.6

533

Type A Sample Exit Moves

533

Figure 21.14

536

Figure 21.17

538

Type B E xit Moves

542

Example 21.9

543

Examples of Exit Move Blocks

543

Figure 21.23

546

Tool Path During Cutter

548

Compensation

548

Figure 21.34

556

Too Many Non-Motion

557

Figure 21.36

558

Corner Movement After

559

Changing Cutter Radius

561

During Compensation

561

MDI or Manual Motion

564

During Cutter Compensation

564

Figure 21.44

565

Moving To/From Machine

566

Changing or Offsetting Work

567

Coordinate System

567

Block Look-Ahead

568

Error Detection for Cutter

569

Circular Departure Too Small

570

Interference

571

Disabling Error Detection

571

Using Pocket Milling Cycles

573

Rectangular Pocket

574

Roughing Using G88.1

574

Chapter 22

575

Figure 22.1

575

Enlarging Using G88.1

577

Figure 22.2

578

Slot Roughing Using G88.1

580

Figure 22.3

581

Circular Pocket Roughing

582

Using G88.1

582

Figure 22.4

583

CircularPocket Enlarging

585

Figure 22.5

586

Pocket Milling Finishing

587

Cycle (G88.2)

587

Finishing Using G88.2

588

Figure 22.6

589

CircularPocket Finishing

591

Using G88.2

591

Slot Finishing Using G88.2

592

Using Post Milling Cycles

595

Rectangular Post Roughing

596

Using G88.3

596

Chapter 23

597

Figure 23.1

597

Circular Post Roughing

599

Figure 23.2

600

Post Milling Finishing Cycle

601

Rectangular Post Finishing

602

Using G88.4

602

Figure 23.3

603

Circular Post Finishing

605

Hemisphere Milling

607

Roughing Cycle (G88.5)

607

Concave Hemisphere

608

Roughing Using G88.5

608

Chapter 24

609

Figure 24.1

609

Convex Hemisphere

611

Figure 24.2

612

Finishing Cycle (G88.6)

613

Finishing Using G88.6

614

Figure 24.3

615

Figure 24.4

617

Irregular Pocket Milling

619

Irregular Pocket Roughing

620

Chapter 25

621

Figure 25.1

622

Figure 25.2

623

Figure 25.3

624

Figure 25.4

625

Example 26.1

626

Figure 25.5

627

Results of Example 26.1

627

Irregular Pocket Finishing

628

Figure 25.6

630

Figure 26.1):

635

Positioning and Hole

636

MachiningAxes

636

Figure 26.2

637

Figure 26.3

638

Milling Fixed Cycle

640

Operations

640

(G73): Deep Hole Peck

641

Drilling Cycle with Dwell

641

(G74):Left-Hand Tapping

642

Figure 26.5

643

G74: Left-Hand Tapping Cycle

643

(G74.1): Left -Hand

644

Solid-Tapping Cycle

644

Figure 26.6

646

(G76): Boring Cycle

647

Spindle Shift

647

Figure 26.7

648

(G80): Cancel or End Fixed

650

(G81): Drilling Cycle, No

650

Dwell/Rapid Out

650

Figure 26.8

651

(G82): Drill Cycle

652

(G83): Deep Hole Drilling

653

Figure 26.10

654

G83: Deep Hole Drilling Cycle

654

(G84): Right-Hand Tapping

655

Figure 26.11

656

G84: Right-Hand Tapping Cycle

656

(G84.1): Right-Hand

657

Figure 27.M2

658

(G85): Boring Cycle, No

660

Dwell/Feed Out

660

(G86): Boring Cycle

662

Spindle Stop/Rapid Out

662

(G87): Back Boring Cycle

664

(G88): Boring Cycle

666

Spindle Stop/Manual Out

666

Figure 26.15

667

(G89): Boring Cycle

668

Figure 26.16

669

Altering Milling Fixed Cycle

670

Operating Parameters

670

Examples of Drilling Cycles

672

External Skip, Gauge, and

675

Probe Functions

675

External Skip

676

Functions (G31 codes)

676

Tool Gauging External Skip

678

Functions (G37 codes)

678

adjustment

681

Hole Probing (G38)

682

Figure 27.2

683

Figure 27.3

684

Table 27.A

685

Parallel Probing Cycle

686

Figure 27.4

687

Table 27.B

688

Probing Parameters Table

689

{PROGRAM PARAM} softkey

690

Adaptive Depth (G26)

692

Example 27.1

694

Example 27.2

696

(Peck Drilling Example)

696

Unexpected Probe Trips

697

Feature Considerations

699

Paramacros

701

Parametric Expressions

702

Basic Mathematical

702

Operators

702

Chapter 28

703

Example 28.2

703

Logical Operation Examples

703

Mathematical Function

704

Commands

704

Parametric Expressions as

706

G- or M-Codes

706

Transfer of Control

707

Conditional Operators

707

GOTO and IF-GOTO

708

Conditional IF-GOTO

709

DO-END and

710

WHILE-DO-END Commands

710

Example 28.9

711

WHILE-DO-END Program Segment

711

Parameter Assignments

712

LocalParameter

712

Assignments

712

G65P1001K1I2J3J4J5;

714

G65P1001R3.1A2R-0.5

714

G65P1001R2I3.4D5I-0.6

714

Common Parameters

715

System Parameters

715

Table 28.D

716

#2001 to 2999

718

Tool Offset Tables

718

SystemTimer (PAL)

719

SystemClock

720

Block Execution Control 1

720

Block Execution Control 2

721

ProgramStop With Message

721

Mirror Image

722

#4001 to 4120

722

Modal Information

722

#5001 to 5012

723

Coordinates of End Point

723

#5021 to 5032

724

#5041 to 5052

724

Machine Coordinate Position

724

#5090 to 5094

727

Probing Cycle Positions

727

#5221 to 5392

729

Work Coordinate Table Value

729

#5671 to 5682

732

#5691 to 5702

732

#5711 to 5722

733

#5731 to 5743

733

Home Marker Distance

733

PAL Parameters

734

Output Flags:

735

Shared Dual-Process

736

Parameters (#7100 -7199)

736

Assigning Parameter Values

737

Table 28.H

738

Argument Assignments

738

Example 28.14

739

Calling Parameter Numbers

739

Example 28.15

740

Assigning Parameters:

740

Backing Up Parameter Values

744

Macro Call Commands

745

Non-Modal Paramacro Call

746

Modal Paramacro Call (G66)

747

Modal Paramacro Call

749

AMP-defined G-Code Macro

751

Nesting Macros

753

Table 28.I

754

WorksasaMacroCall

754

Macro Output Commands

755

Example 28.22

756

Sample of a BPRNT Block

756

Example 28.23

757

BPRNT Program Example

757

Program Interrupt

759

Chapter 29

760

Example 29.1

761

Interrupt Request

762

Considerations

762

Interrupt Types

763

Type 2 Interrupts

764

Figure 29.2

765

Type 2 Interrupt

765

The Interrupt Program

766

Defining of a Dual

769

Operatinga Dual-processing

770

Split-Screen Displays

771

The Part Program Directory

771

Editing a Part Program

772

Error Messages

773

Single-Digit Feedrates

773

Reset Operations

774

Synchronizing Multiple Part

775

Programs

775

Chapter 30

776

Example 30.1

776

Example 30.4

778

Synchronization in MDI Mode

779

Figure 30.2

781

N1 G90 G20; N1 G90 G20;

783

N2 G00 W0 U0; N2 G00 Z7 X9.5;

783

N3 G00 W12 U-10; N3 M30;

783

Measuring Interference

784

Boundaries

784

Figure 30.5

785

Figure 30.6

786

Entering Interference Values

787

Manually

787

(G10L5 and G10L6)

789

{}P__ X___ Z___ I___ K___;

790

Backing Up Interference

791

STORE TO BACKUP

793

INTERFERENCE TABLE

793

Shared Axes on

794

Dual-processing Systems

794

Operatinga Shared Axis

794

Switching a Shared Axis to a

796

Different Process

796

Setting up a Shared Axis

797

Example 30.8

798

DualAxes on a

799

Dual-processing System

799

Decoupling a

800

Dual Axis Group

800

Independently Programming

801

Dual Axis Members

801

Dual Drilling Axis

802

Using Transfer Line Cycles

803

Transfer Line Cycles

804

Chapter 31

806

Selecting the

808

Program to Edit or Create

808

Creating a Transfer Line

811

Part Program

811

Editing Part Programs

814

Table 31- B

818

Standard T-Line-9 M codes

818

ReloadingPart Program

819

Templates

819

If the Download Failed

826

Running the Cycles

827

Understanding the

827

QuickView Templates

827

Softkey Tree

855

DescribingLevel1 Softkeys

857

Using the Softkey Tree

857

Appendix A

860

END OF APPENDIX

872

Error and System Messages

873

Appendix B

874

G-code Tables

919

G-codeTables

920

Appendix C

920

Compatibility

923

Allen-Bradley 7300 Series CNC

924

Tape Compatibility

924

Table D.A

924

M-code Compatibility

925

Offset Compatibility

926

Additional Feature

928

Executing7300 Part Programs

930

9/Series G-codes Applicable

931

7300 Series Features Not

932

Supported

932

PN 176957

952





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