Rockwell-automation 6000 PowerFlex Medium Voltage Variable Frequency D Bedienungsanleitung

PowerFlex® 6000 Medium Voltage Variable Frequency Drive Shipping, Handling, and Installation ManualPublication 6000-IN006A-EN-PInstallation Instructio

10 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014PrefaceNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 11Chapter 1Shipping and Handling ProceduresThis document pertains to PowerFlex 6000 medi

12 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresGeneral Handling Information• Rockwell Autom

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 13Shipping and Handling Procedures Chapter 1Unpack and Inspect the DriveBefore leaving t

14 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresFigure 2 - Lockable Cabinet HandlesDrive Con

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 15Shipping and Handling Procedures Chapter 1Initial Inspection ChecklistStorageStore the

16 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresMounting Clearance DistanceInstall the drive

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 17Shipping and Handling Procedures Chapter 1Figure 4 - Channel Steel Base LocationBolt o

18 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresFigure 5 - Rod or Pipe RollersRemove the Woo

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 19Shipping and Handling Procedures Chapter 1Overhead Lifting MethodsThe preferred method

Important User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and opera

20 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling Procedures3. Align and secure the lifting angles in si

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 21Shipping and Handling Procedures Chapter 12. Adjust the rigging lengths to compensate

22 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling Procedures4. Lift the cabinet using overhead lifting a

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 23Shipping and Handling Procedures Chapter 1Lift the Isolation Transformer Cabinet1. Unf

24 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresMost configurations have one or two top-moun

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 25Shipping and Handling Procedures Chapter 13. Attach the U-ring attachments to the lift

26 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 1 Shipping and Handling ProceduresLift the Bypass CabinetIf the optional Bypas

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 27Chapter 2Drive Mechanical InstallationIntroductionThe installation process is divided

28 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical Installation2. Align the cabinet side sheets together at th

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 29Drive Mechanical Installation Chapter 2Figure 18 - Aligning Cabinets with Drawout Powe

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 3Table of ContentsPrefaceIntroduction. . . . . . . . . . . . . . . . . . . . . . . . . .

30 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical Installation3. Secure the cabinets together using M8 hardwa

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 31Drive Mechanical Installation Chapter 2Affix Cabinets to FloorTypical floor drawings s

32 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical InstallationOptional: The cabinet can also be welded to the

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 33Drive Mechanical Installation Chapter 2Install Main Cooling FansMain cooling fans are

34 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical InstallationInstall Drawout Power Modules (if applicable)Po

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 35Drive Mechanical Installation Chapter 2Table 8 - Power Module SpecificationsFigure 24

36 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical InstallationInstall Power Modules1. Place the Power Module

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 37Drive Mechanical Installation Chapter 25. Insert the locking key into the cam mechanis

38 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical InstallationExternal DuctingThe PowerFlex 6000 design can a

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 39Drive Mechanical Installation Chapter 2• An air inlet must be added to the drive room.

4 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Table of ContentsChapter 3Drive Electrical InstallationIntroduction . . . . . . . . . .

40 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 2 Drive Mechanical InstallationNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 41Chapter 3Drive Electrical InstallationIntroductionThe installation of all external pow

42 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationElectrical DrawingsBefore connecting any power

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 43Drive Electrical Installation Chapter 3Attach an external ground cable to the main gro

44 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationPower Cable Design ConsiderationsUse fire retar

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 45Drive Electrical Installation Chapter 3Control Signal Wiring Design ConsiderationsUse

46 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationControl Signal Wire Shield GroundingGuidelines

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 47Drive Electrical Installation Chapter 3Electrical Installation SummaryConnect the Syst

48 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationCable access openings are located on the bottom

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 49Drive Electrical Installation Chapter 3Figure 29 - Isolation Transformer Cabinet (Fixe

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 5Table of ContentsAppendix APre-CommissioningPre-Commissioning Responsibilities. . . . .

50 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationConnect Control Power WiringIntroductionExterna

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 51Drive Electrical Installation Chapter 3The control power wiring terminates to the X1 t

52 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationConnect External Control Signal Wiring Introduc

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 53Drive Electrical Installation Chapter 3Connect Electrical Safety Interlock Circuit to

54 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 3 Drive Electrical InstallationWhen the doors of the Power Module/LV Control C

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 55Chapter 4Drive Electrical InterconnectionIntroductionThe drive is shipped in two secti

56 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionPower Cable Interconnection OverviewFigure 3

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 57Drive Electrical Interconnection Chapter 4Connect Isolation Transformer Secondary Powe

58 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionEach secondary winding set will have a desig

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 59Drive Electrical Interconnection Chapter 4Cable Routing and ConnectionFigure 37 - 6/6.

6 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Table of ContentsNotes:

60 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionConnect Motor and Voltage Sensing Board Cabl

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 61Drive Electrical Interconnection Chapter 4Figure 40 - 6/6.6 kV (Drawout Power Module C

62 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionConnect LV Control and Fan Wiring BundlesInt

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 63Drive Electrical Interconnection Chapter 4Fixed-mounted Power Module Configuration (wi

64 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionFigure 46 - Interconnection Configuration (C

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 65Drive Electrical Interconnection Chapter 4Connect Ground BusIntroductionA solid ground

66 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Chapter 4 Drive Electrical InterconnectionNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 67Appendix APre-CommissioningPre-Commissioning ResponsibilitiesRockwell Automation manag

68 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix A Pre-CommissioningPre-Commissioning ChecklistOnce all points of the checklis

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 69Pre-Commissioning Appendix ATable 14 - Control Wiring:Table 15 - Power Wiring:Table 16

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 7PrefaceIntroductionThis document provides procedural information for physically unloadi

70 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix A Pre-CommissioningTable 17 - Drive Line-up StatusInitials Date CheckThe medi

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 71Appendix BTorque RequirementsTorque RequirementsProper tightening torque must be used

72 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix B Torque RequirementsNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 73Appendix CGeneral Wire CategoriesGeneral Wire CategoriesConductors CategoryConductors

74 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix C General Wire CategoriesNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 75Appendix DPowerFlex 6000 Dimensions and WeightsOverviewDimensions (mm)W1 Width of Cabi

76 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix D PowerFlex 6000 Dimensions and WeightsTable 19 - 3000V AC Input/output (18 P

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 77PowerFlex 6000 Dimensions and Weights Appendix DTable 20 - 3300V AC Input/Output (18 P

78 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix D PowerFlex 6000 Dimensions and WeightsTable 21 - 6000V AC Input/Output (36 P

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 79PowerFlex 6000 Dimensions and Weights Appendix DTable 22 - 6600V AC Input/Output (36 P

8 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014PrefaceGeneral PrecautionsCommissioning SupportAfter installation, Rockwell Automation

80 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix D PowerFlex 6000 Dimensions and WeightsTable 23 - 10,000V AC Input/Output (54

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 81PowerFlex 6000 Dimensions and Weights Appendix DTable 24 - 11,000V AC Input / 3300V Ou

82 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix D PowerFlex 6000 Dimensions and WeightsTable 25 - 11,000V AC Input / 6600V Ou

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 83Appendix EPowerFlex 6000 Bypass Cabinet Dimensions and Weights

84 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix E PowerFlex 6000 Bypass Cabinet Dimensions and WeightsTable 26 - 3000V AC Inp

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 85Appendix FPower Cabling and Control Signal Wiring DetailsSchematic DiagramsFigure 50 -

86 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix F Power Cabling and Control Signal Wiring DetailsFigure 51 - Schematic Diagra

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 87Power Cabling and Control Signal Wiring Details Appendix FFigure 52 - Terminal Strip W

88 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix F Power Cabling and Control Signal Wiring DetailsFigure 53 - Typical Terminal

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 89Power Cabling and Control Signal Wiring Details Appendix FStandard Input/Output Connec

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 9PrefaceContractor Scope of WorkTypical scope of work by the freight company, third-part

90 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix F Power Cabling and Control Signal Wiring DetailsAll of the AI/AO, DI/DO conn

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 91Appendix GLine and Load Cable SizesThis data is informative only; do not base final de

92 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014Appendix A Line and Load Cable SizesNotes:

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 93IndexAAdditional Resources 8Air ConditioningCalculation 39Sizing 39Ambient Air Tempera

94 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014IndexDrive Electrical Installation 41Cable Connections 59Cable Insulation Rating 43Cab

Rockwell Automation Publication 6000-IN006A-EN-P - April 2014 95IndexLLift Cart 34Lifting capacity 34Operation 34Lifting AnglesDimensions 19Hardware 2

96 Rockwell Automation Publication 6000-IN006A-EN-P - April 2014IndexPre-commissioningChecklist 68Inspection 67Verification 67Pre-commissioning Checkl

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