Rockwell-automation 284D ArmorStart - Safety Version - User Manual Bedienungsanleitung

USER MANUALBulletin 280D/281D, 284DArmorStart® Distributed Motor Controller — Safety Version

vi Table of ContentsControl Supervisor Object -CLASS CODE 0x0029 ...C-30Acknowledge Handler Object — CLASS CODE 0x002b ...

4-30 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersAdvanced Program GroupDecel Time 1Sets the rate of deceleration for all spe

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-31Table 4.2 Digital Inputs OptionsOptions Description0 Not Used Terminal has

4-32 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersTable 4.3 155 (Relay Out Sel)Sets the condition that changes the state of t

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-33Table 4.4 Parameter 158 and 161 OptionsRelay Out LevelSets the trip point

4-34 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers11 Logic In 1 An input is programmed as Logic In 1 and is active.12 Logic I

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-35Opto Out LogicDetermines the logic (Normally Open/N.O. or Normally Closed/N

4-36 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersTable 4.5 Analog Output OptionsNote: Only output range 0…10V applies with

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-37Accel Time 2When active, sets the rate of acceleration for all speed increa

4-38 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers.➊ To activate 170 (Preset Freq 0) set 138 (Speed Reference) to option 4 Pr

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-39Jog Accel/DecelSets the acceleration and deceleration time when a jog comma

Chapter 1Product OverviewIntroduction This chapter provides a brief overview of the features and functionality of the Bulletin 280/281 and 284 ArmorSt

4-40 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersFigure 4.2DB Resistor SelEnables/disables external dynamic braking.Paramete

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-41Table 4.6 Boost Select OptionsFigure 4.1 Options Description0 Custom V/HzV

4-42 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersFigure 4.3Start BoostSets the boost voltage (% of Parameter 131 [Motor NP V

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-43Brake VoltageSets the frequency where brake voltage is applied when Paramet

4-44 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersFigure 4.4 Overload Trip CurvesFigure 4.5Motor OL SelectDrive provides Clas

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-45Clear a Type 1 Fault and Restart the Drive1. Set Parameter 192 (Auto Rstrt

4-46 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersStart at PowerUpEnables/disables a feature that allows a Start or Run comma

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-47SW Current TripEnables/disables a software instantaneous (within 100 ms) cu

4-48 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersComm Data RateThis parameter is not available for use with the ArmorStart D

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-49Figure 4.6Anlg In 0…10V LoSets the analog input level that corresponds to p

1-2 Product OverviewOperation The ArmorStart Distributed Motor Controllers can operate three-phase squirrel-cage induction motors as follows:Bulletin

4-50 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersSlip Hertz @ FLACompensates for the inherent slip in an induction motor. Th

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-51Figure 4.7Current Limit 2Maximum output current allowed before current limi

4-52 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersTable 4.7 Stall Fault TimeSets for the fault time that the drive will remai

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-53Var PWM DisableEnables/disables a feature that varies the carrier frequency

4-54 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersImportant: Used when motor is uncoupled from the load. Results may not be

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-55IR Voltage DropValue of volts dropped across the resistance of the motor st

4-56 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersPID Feedback SelValid PID Feedback Sel command for the Bulletin 284 ArmorSt

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-57Parameters 240…247 are only active if 138 (Speed Reference) is set to 6 Stp

4-58 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersTable 4.8 How Step Logic WorksThe step logic sequence begins with a valid s

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-59Table 4.9 Digit 3 Settings Table 4.10 Digit 2 Settings Table 4.11 Digit

Product Overview 1-3Description of Features Overload ProtectionThe ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor

4-60 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersA250 (Stp Logic Time 0)A251 (Stp Logic Time 1)A252 (Stp Logic Time 2)A253 (

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-61EM Brk Off DelaySets the time the drive will remain at minimum frequency be

4-62 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersDB ThresholdSets the DC bus Voltage Threshold for Dynamic Brake operation.

Chapter 5HOA Keypad OperationIntroduction This chapter provides a basic understanding of the programming of the factory-installed optional built-in Ha

5-2 HOA Keypad OperationFigure 5.2 Bulletin 280 Hand -Off-Auto Selector Keypad The following state transition matrix summarizes the HOA Keypad when pa

HOA Keypad Operation 5-3Figure 5.3 Bulletin 281 Hand-Off-Auto Selector Keypad with Forward/Reverse FunctionThe following state transition matrix summa

5-4 HOA Keypad OperationFigure 5.4 Bulletin 284 Hand-Off-Auto Selector Keypad with JOG and Direction Arrow FunctionsThe following state transition mat

HOA Keypad Operation 5-5Keypad Disable and HOA Parameter 46 “Keypad Disable”, disables the “HAND”, “FWD” and “REV” buttons on the HOA keypad. The “OFF

5-6 HOA Keypad OperationNotes:

Chapter 6DeviceNet™ CommissioningThis chapter refers to Bulletin 280D/281D and 284D products. Establishing a DeviceNet Node AddressThe ArmorStart® is

1-4 Product OverviewThe Bulletin 284 ArmorStart Distributed Motor Controller incorporates, as standard, electronic motor overload protection. This ove

6-2 DeviceNet™ CommissioningNode Commissioning using SoftwareTo set the node address of the ArmorStart using software or other handheld tools, leave t

DeviceNet™ Commissioning 6-3Building and Registering an EDS FileThe EDS file defines how RSNetWorx for DeviceNet will communicate to the ArmorStart. F

6-4 DeviceNet™ Commissioning5. Click the Next button.6. The following screen will display any warning or errors if a prob-lem occurs while registering

DeviceNet™ Commissioning 6-59. Click the Finish button. After a short while RSNetWorx will update your online screen by replacing the unrecognized dev

6-6 DeviceNet™ Commissioning5. When the new node address has been successfully applied, the “Current Device Settings” section of the window is updated

DeviceNet™ Commissioning 6-7Using Automap feature with default Input and Output (I/O) AssembliesThe Automap feature available in all Rockwell Automati

6-8 DeviceNet™ CommissioningSetting the Motor FLA and Overload Trip Class (Bulletin 280/281)The product should now be configured and communicating on

DeviceNet™ Commissioning 6-9Setting the Motor FLA (Bulletin 284)The product should now be configured and communicating on the network. The last step i

6-10 DeviceNet™ CommissioningNotes:

Chapter 7Explicit Messaging on DeviceNet™Logic Controller Application Example with Explicit MessagingThis chapter is designed to demonstrate programmi

Product Overview 1-5LED Status IndicationThe LED Status Indication provides 4 status LEDs and a Reset button. The LEDs provide status indication for t

7-2 Explicit Messaging on DeviceNet™If a different I/O assembly is selected, the data size may change. It is important to understand that the I/O asse

Explicit Messaging on DeviceNet™ 7-3Table 7.5 Explicit Message Response (Get_Attribute_Single)• Transmission ID (TXID):The scanner uses this value to

7-4 Explicit Messaging on DeviceNet™• Instance:This code identifies the specific instance within the object class towards which the transaction is dir

Explicit Messaging on DeviceNet™ 7-5Table 7.7 Get_Attribute_Single RequestTable 7.8 Get_Attribute_Single ResponseTXID Command Port Size Service MAC

7-6 Explicit Messaging on DeviceNet™Figure 7.2 SLC Example of Ladder Logic ProgramIf a trip condition exists, momentarily setting B3:0.1 will reset th

Explicit Messaging on DeviceNet™ 7-7Programming the 1756-ControlLogixI/O MappingThe following example will use the standard distributed motor controll

7-8 Explicit Messaging on DeviceNet™Table 7.9 Example ControlLogix Input Addressing (Produced Assembly))Table 7.10 Example ControlLogix Output Addre

Explicit Messaging on DeviceNet™ 7-9Figure 7.3 Message Configuration• Message TypeSelect CIP Generic from pull down menu to configure an explicit mess

7-10 Explicit Messaging on DeviceNet™Figure 7.4 Scanner Path

Explicit Messaging on DeviceNet™ 7-11Figure 7.5 ControlLogix Example of Ladder Logic Program

1-6 Product OverviewInputsThe inputs are single-keyed (2 inputs per connector), which are sourced from DeviceNet power (24V DC), with LED status indic

7-12 Explicit Messaging on DeviceNet™Notes

Chapter 8Using DeviceLogix™ DeviceLogix is a stand-alone Boolean program that resides within the ArmorStart®. The program is embedded in the product s

8-2 Using DeviceLogix™There are many reasons to use the DeviceLogix functionality, but some of the most common are listed below:• Increased system rel

Using DeviceLogix™ 8-37. From the toolbar, Click on the “Discrete Input” button and select Input 0 from the pull-down menu. This is the remote start b

8-4 Using DeviceLogix™14. From the toolbar, Click on the “Discrete Output” button and select “Run Fwd” from the pull-down menu. Run Fwd is the relay c

Chapter 9ArmorStart® ZIP ConfigurationOverview This chapter describes the steps necessary to configure the Zone Interlocking Parameters (ZIP) to conf

9-2 ArmorStart® ZIP ConfigurationParam # Parameter Name Parameter Description67 AutoRun ZIP Enables ZIP data production on power up0=Disable; 1=Enabl

ArmorStart® ZIP Configuration 9-3Data Production In a typical ZIP system, each device on the network automatically produces IO data using “Change of S

9-4 ArmorStart® ZIP ConfigurationThe “Zone Mask” parameters (parameters 78-81) select individual bytes within a consumed message for placement in the

ArmorStart® ZIP Configuration 9-5ZIP 18 = Zone 1: Running FwdZIP 19 = Zone 1: Running RevZIP 20 = Zone 1: ReadyZIP 21 = Zone 1: reservedZIP 22 = Zone

Product Overview 1-7Factory Installed Options Optional HOA Keypad Configuration (Bulletin 280/281 only)The ArmorStart offers two optional factory-inst

9-6 ArmorStart® ZIP ConfigurationWe will configure node 10 to consume data as follows:Zone 1 data will come from node 11Zone 2 data will come from nod

ArmorStart® ZIP Configuration 9-7For the 1799-ZCIO module (shown below) this is done by setting parameter 13 “AutoRun Zip” to “Enabled”. Next we must

9-8 ArmorStart® ZIP ConfigurationWe will leave the “Zone EPR” parameters at their default value of 75 msec. This tells our ArmorStart that if no data

ArmorStart® ZIP Configuration 9-9We will set the “Zone Offsets as shown below. This maps zone 1 data to byte 0 of the DeviceLogix Data Table, zone 2 d

9-10 ArmorStart® ZIP ConfigurationAnd assuming that the 1799-ZCIO module is producing the following data:The above configuration results in the follow

ArmorStart® ZIP Configuration 9-11ZIP 0 = Zone 1: Tripped ZIP 1 = Zone 1: Warning ZIP 2 = Zone 1: Running Fwd ZIP 3 = Zone 1: Running Rev ZIP

9-12 ArmorStart® ZIP ConfigurationFinding ZIP bits in the DeviceLogix EditorThe 64 ZIP bits are available for use in DeviceLogix programs in the list

Chapter10DiagnosticsOverview This chapter describes the fault diagnostics of the ArmorStart® Distributed Motor Controller and the conditions that cau

10-2 DiagnosticsClear Fault You may clear a fault using the following methods:• Remotely via network communications• A remote reset will be attempted

Diagnostics 10-3Fault Definitions Short CircuitShort Circuit indicates that the Bulletin 140M motor protector has tripped, or that the internal wiring

1-8 Product OverviewDynamic Brake Resistor (Bulletin 284 only)The IP67 Dynamic Brake Resistor plug and play design offers simplicity in writing and in

10-4 DiagnosticsPhase ImbalanceIndicates an imbalance supply voltage. This fault can be disabled and is disabled by default. The Fault LED will flash

Chapter11TroubleshootingIntroduction The purpose of this chapter is to assist in troubleshooting the ArmorStart® Distributed Motor Controller using t

11-2 TroubleshootingBulletin 280/281 Troubleshooting The following flowchart for Bulletin 280/281 units, is provided to aid in quick troubleshooting.A

Troubleshooting 11-3Table 11.1 Fault LED Indications for Bulletin 280 and 281 ArmorStart Distributed Motor ControllersBlink Pattern Definitions Possi

11-4 TroubleshootingTable 11.2 Motor Will Not Start – No Output Voltage to the Motor Table 11.3 Motor Will Not Start – No Output Voltage to the Moto

Troubleshooting 11-5Table 11.6 Miscellaneous SituationsDisplay Possible Cause Possible SolutionsMotor current and voltage fluctuates with steady load

11-6 TroubleshootingBulletin 284 Troubleshooting Fault DefinitionsSome of the Bulletin 284 ArmorStart Distributed Motor Controller faults are detected

Troubleshooting 11-7Table 11.7 Fault LED indications for Bulletin 284 ArmorStart Distributed Motor Controllers Blink PatternFault DefinitionsPossible

11-8 TroubleshootingOperation and Troubleshooting of the DB1 - Dynamic BrakeThe DB1 Dynamic Brake option provides the following protection features:•

Troubleshooting 11-9Troubleshooting – DB monitor has measured a DB current lower than expected. Turn off all power to unit. Allow at least 3 minutes f

Chapter 2Installation and WiringReceiving It is the responsibility of the user to thoroughly inspect the equipment before accepting the shipment from

11-10 TroubleshootingDB VBus Link FaultFor proper operation, the DB1 monitors parameters from the Drive internally inside the ArmorStart. If the inter

Troubleshooting 11-11Internal Drive FaultsA fault is a condition that stops the drive. There are two fault types.Automatically Clearing Faults (Option

11-12 TroubleshootingThe Auto Restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt wi

Troubleshooting 11-13➊ See Table 11.7 for internal drive fault types.Common Symptoms and Corrective ActionsTable 11.10 Motor Does Not StartTable 11.11

11-14 TroubleshootingTable 11.12 Motor and/or Drive Will Not Accelerate to Commanded SpeedTable 11.13 Motor Operation is UnstableTable 11.14 Drive Wil

Troubleshooting 11-15Table 11.15 Drive Does Not Power UpDeviceNet Troubleshooting ProceduresThe following table identifies possible causes and correct

11-16 TroubleshootingControl Module Replacement (Bulletin 280/281)Removal of Starter Module1) Disconnect from power source2) Remove motor cable.3) Loo

Troubleshooting 11-17Control Module Replacement (Bulletin 284)Removal of Control Module1) Disconnect from power source2) Remove motor cable.3) Loosen

11-18 TroubleshootingBase Module Replacement (Bulletin 280/281)Removal of Base Module1) Disconnect from power source.2) Remove motor cable, comunicati

Troubleshooting 11-19Base Module Replacement (Bulletin 280/281)Installation of Base Module1) Mount Base Module with four mounting screws.2) Re-install

2-2 Installation and WiringGeneral Precautions In addition to the precautions listed throughout this manual, the following statements, which are gener

11-20 TroubleshootingBase Module Replacement (Bulletin 284)Removal of Base Module1) Disconnect from power source.2) Remove all cables from Starter Mod

Troubleshooting 11-21Base Module Replacement (Bulletin 284)Installation of Base Module1) Mount Base Module with four mounting screws.2) Re-install con

11-22 TroubleshootingFigure 11.7 Control Voltage and Output Fuse ReplacementControl Voltage FuseOutput Fuse

Troubleshooting 11-23Figure 11.8 Source Brake Fuse Replacement (Bulletin 284 only)Source/ Control Brake Fuses

11-24 TroubleshootingNotes:

Appendix ASpecificationsBulletin 280/281Electrical Ratings UL/NEMA IECPower CircuitRated Operation Voltage 380Y/220…480Y/277V AC 380Y/220…480Y/277V AC

A-2 SpecificationsBulletin 280/281, ContinuedElectrical Ratings UL/NEMA IECEnvironmentalOperating Temperature Range -20…40°C (-4…104°F)Storage and Tra

Specifications A-3Bulletin 280/281, Continued Figure A.1 External Connections for Input ConnectorFigure A.2 External Connections for Output ConnectorF

A-4 SpecificationsBulletin 280/281, Continued Figure A.7 External Connections for Safety Input Power (A1/A2) Figure A.8 Overload Trip Curves Pin 1: M

Specifications A-5Bulletin 284Electrical Ratings UL/NEMA IECPower CircuitRated Operation Voltage 380Y/220…480Y/277V AC 380Y/220…480Y/277V ACRate Insul

Installation and Wiring 2-3Precautions for Bulletin 284 ApplicationsATTENTION!The drive contains high voltage capacitors which take time to discharge

A-6 SpecificationsBulletin 284, ContinuedElectrical Ratings UL/NEMA IECEnvironmentalOperating Temperature Range -20…40°C (-4…104°F)Storage and Transpo

Specifications A-7Bulletin 284, ContinuedIP67 Dynamic Brake Resistor RatingsTable A.1 IP67 Dynamic Brake Resistor* - Indicates cable length (0.5 m or

A-8 SpecificationsBulletin 284, Continued Figure A.10 External Connections for Input ConnectorFigure A.11 External Connections for Output ConnectorFig

Specifications A-9Bulletin 284, Continued Figure A.15 External Connections for Dynamic Brake ConnectorFigure A.16 External Connections for 0…10V Analo

A-10 SpecificationsArmorConnect™ Three-Phase Power MediaTrunk CablesSpecificationsDimensionsDimensions are approximate. Illustrations are not drawn to

Specifications A-11Pinout and Color CodeDrop CablesSpecificationsFace View Pinout4-pinFemale MaleColor Code1Black 3 Red2 Green/Yellow Extended PIN 4 W

A-12 SpecificationsDimensionsDimensions are approximate. Illustrations are not drawn to scale.Pinout and Color CodePower Tees & ReducerSpecificati

Specifications A-13DimensionsDimensions are approximate. Illustrations are not drawn to scale.Pinout and Color Code#4-WHITE#3-RED#1-BLACK#2-GREEN/YELL

A-14 SpecificationsPower ReceptaclesSpecificationsTrunk Tee: 25 A AFemale Male1Black 3 Red2 Green/Yellow Extended PIN 4 WhiteReducing TeesTrunk: 25 AD

Specifications A-15DimensionsDimensions are approximate. Illustrations are not drawn to scale.Pinout and Color Code 1000(39.37)280-M22F-M1280-M22M-M1

2-4 Installation and WiringDimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

A-16 SpecificationsNotes:

Appendix BBulletin 280/281 CIP InformationElectronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII files that provide a

B-2 Bulletin 280/281 CIP InformationDeviceNet Objects The ArmorStart Distributed Motor Controller supports the following DeviceNet object classes:Tabl

Bulletin 280/281 CIP Information B-3Identity Object — CLASS CODE 0x0001The following class attributes are supported for the Identity Object:Table B.4

B-4 Bulletin 280/281 CIP InformationDeviceNet Object — CLASS CODE 0x0003The following class attributes are supported for the DeviceNet Object:Table B.

Bulletin 280/281 CIP Information B-5Assembly Object — CLASS CODE 0x0004The following class attributes are supported for the Assembly Object:Table B.10

B-6 Bulletin 280/281 CIP Information“Word-wise” Bit-Packed AssembliesAssemblies whose instance numbers are 180…189 are all one word (16 bits) long. Th

Bulletin 280/281 CIP Information B-7Table B.17 Instance 185 This is a “Read Only” Status AssemblyTable B.18 Instance 186 This is a “Read Only” Statu

B-8 Bulletin 280/281 CIP InformationTable B.22 Instance 160 is the default output (consumed) assembly for Standard Distributed Motor ControllersTable

Bulletin 280/281 CIP Information B-9Table B.26 Instance 163 is the standard input (produced) assembly with Network Outputs and ZIP CCVTable B.27 Ins

Installation and Wiring 2-5Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimens

B-10 Bulletin 280/281 CIP InformationConnection Object — CLASS CODE 0x0005No class attributes are supported for the Connection ObjectMultiple instance

Bulletin 280/281 CIP Information B-11Instance 2 is the Predefined Group 2 Connection Set Polled I/O Message Connection. The following instance 2 attri

B-12 Bulletin 280/281 CIP InformationInstance 4 is the Predefined Group 2 Connection Set Change of State/Cyclic I/O Message Connection. The following

Bulletin 280/281 CIP Information B-13Instances 5 and 6 are available group 3 explicit message connections that are allocated through the UCMM. The fol

B-14 Bulletin 280/281 CIP InformationThe following services are implemented for the Connection Object:Table B.33 Connection Objects Common ServicesDi

Bulletin 280/281 CIP Information B-15Discrete Output Point Object — CLASS CODE 0x0009 ➊ The following class attributes are supported for the Discrete

B-16 Bulletin 280/281 CIP InformationDiscrete Output Point Object Special RequirementsDOP Instances 3 and 4 Special BehaviorThere are many sources tha

Bulletin 280/281 CIP Information B-17DOP Instances 1 and 2 Special BehaviorBesides the sources that can affect output points 3 and 4, DOPs 1 and 2 can

B-18 Bulletin 280/281 CIP InformationThe following State Transition Diagram is used in Auto State for Unbound DOP Instances 1 and 2Figure B.3 Auto Sta

Bulletin 280/281 CIP Information B-19The following State Transition Diagram is used in Hand State for DOPs 1 and 2 with parameter 45 Keypad Mode set t

2-6 Installation and WiringDimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimens

B-20 Bulletin 280/281 CIP InformationThe following State Transition Diagram is used in Hand State for DOPs 1 and 2 with parameter 45 Keypad Mode set t

Bulletin 280/281 CIP Information B-21Parameter Object — CLASS CODE 0x000FThe following class attributes are supported for the Parameter Object:Table B

B-22 Bulletin 280/281 CIP InformationThe following common services are implemented for the Parameter Object:Table B.42 Parameter Object Common Servic

Bulletin 280/281 CIP Information B-23The following common services are implemented for the Parameter Group Object:Table B.45 Parameter Group Object S

B-24 Bulletin 280/281 CIP InformationDiscrete Output Group Object — CLASS CODE 0x001ENo class attributes are supported for the Discrete Output Group O

Bulletin 280/281 CIP Information B-25Control Supervisor Object -CLASS CODE 0x0029No class attributes are supported.The following instance attributes a

B-26 Bulletin 280/281 CIP InformationThe following common services are implemented for the Control Supervisor Object:Table B.51 Control Supervisor Ob

Bulletin 280/281 CIP Information B-27Overload Object — CLASS CODE 0x002cNo class attributes are supported for the Overload Object.A single instance (i

B-28 Bulletin 280/281 CIP InformationDeviceNet Interface Object -CLASS CODE 0x00B4This “vendor specific” object has no class attributes.A single insta

Appendix CBulletin 284 CIP InformationElectronic Data Sheets Electronic Data Sheets (EDS) files are specially formatted ASCII files that provide all o

Installation and Wiring 2-7Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimens

C-2 Bulletin 284 CIP InformationDeviceNet Objects The ArmorStart Distributed Motor Controller supports the following DeviceNet object classes:Table C.

Bulletin 284 CIP Information C-3Identity ObjectA single instance of the Identity Object is supported. The following instance attributes are supported:

C-4 Bulletin 284 CIP InformationDeviceNet Object — CLASS CODE 0x0003The following class attributes are supported for the DeviceNet Object:Table C.6 D

Bulletin 284 CIP Information C-5Assembly Object — CLASS CODE 0x0004The following class attributes are supported for the Assembly ObjectTable C.10 Dev

C-6 Bulletin 284 CIP InformationCustom Parameter Based Word-Wise I/O AssemblyTable C.12 CustomParameter Based Word Wise (Produced) Assembly InstanceW

Bulletin 284 CIP Information C-7Table C.16 Instance 184 — Trip Status Table C.17 Instance 185 — Starter Status ➊ Refers to source brake contactor st

C-8 Bulletin 284 CIP InformationTable C.20 Instance 190 is the 1999-ZCIO Native Format Produced AssemblyStandard Distributed Motor Controller I/O Ass

Bulletin 284 CIP Information C-9Bulletin 284 Distributed Motor Controller I/O AssembliesBulletin 284 Distributed Motor Controller IO Assemblies are av

C-10 Bulletin 284 CIP InformationInstance 161 is the default input (produced) assembly for the Bulletin 280/281 Distributed Motor ControllerTable C.27

Bulletin 284 CIP Information C-11Instance 167 is input (produced) assembly for Inverter Type Distributed Motor Controllers with Network OutputsTable C

2-8 Installation and WiringFigure 7 Bulletin 280D ArmorStart Safety Product with Conduit EntranceFigure 8 Bulletin 281D ArmorStart Safety Product with

C-12 Bulletin 284 CIP InformationTable C.32 Logic Command Power Flex Native Produced AssemblyInstance 171 is the Power Flex Native Format Produced As

Bulletin 284 CIP Information C-13Connection Object — CLASS CODE 0x0005No class attributes are supported for the Connection Object.Multiple instances o

C-14 Bulletin 284 CIP InformationInstance 2 is the Predefined Group 2 Connection Set Polled I/O Message Connection. The following Instance 2 attribute

Bulletin 284 CIP Information C-15Instance 4 is the Predefined Group 2 Connection Set Change of State/Cyclic I/O Message Connection. The following Inst

C-16 Bulletin 284 CIP InformationInstances 5…6 will be available Group 3 explicit message connections that are allocated through the UCMM. The followi

Bulletin 284 CIP Information C-17Instances 8…11 are ZIP Consumers. The following instance attributes will be supported:Table C.38 Connection Object i

C-18 Bulletin 284 CIP InformationDiscrete Input Point Object — CLASS CODE 0x0008 The following class attributes are supported for the Discrete Input P

Bulletin 284 CIP Information C-19Discrete Output Point Object — CLASS CODE 0x0009The following class attributes are supported for the Discrete Output

C-20 Bulletin 284 CIP InformationThe following common services are implemented for the Discrete Output Point ObjectTable C.46 Discrete Output Common

Bulletin 284 CIP Information C-21The following State Transition Diagram is used for Unbound DOP Instances 3…8 when they are not used in a Devicelogix™

Installation and Wiring 2-9Figure 9 Bulletin 280D ArmorStart Safety Product with ArmorConnectFigure 10 Bulletin 281D ArmorStart Safety Product with Ar

C-22 Bulletin 284 CIP InformationDOP Instances 1, 2, 9, and 10 Special BehaviorBesides the sources that can affect output points 3 and 4, DOPs 1 and 2

Bulletin 284 CIP Information C-23The following State Transition Diagram is used in Auto State for Unbound DOP Instances 1, 2, 9, and 10Figure C.3 Auto

C-24 Bulletin 284 CIP InformationThe following State Transition Diagram is used in Hand State for Bound or Unbound DOPs 1, 2, 9, and 10 with Parameter

Bulletin 284 CIP Information C-25The following State Transition Diagram is used in Hand State for Bound or Unbound DOPs 1, 2, 9, and 10 with Parameter

C-26 Bulletin 284 CIP InformationParameter Object — CLASS CODE 0x000FThe following class attributes are supported for the Parameter ObjectTable C.47

Bulletin 284 CIP Information C-27The following common services are implemented for the Parameter ObjectTable C.49 Parameter Object Common Services:Pa

C-28 Bulletin 284 CIP InformationThe following instance attributes are supported for all parameter group instancesTable C.51 Parameter Group Object I

Bulletin 284 CIP Information C-29Discrete Output Group Object — CLASS CODE 0x001ENo class attributes are supported for the Discrete Output Group Objec

C-30 Bulletin 284 CIP InformationControl Supervisor Object — CLASS CODE 0x0029No class attributes will be supported. A single instance (instance 1) of

Bulletin 284 CIP Information C-31The following common services are implemented for the Control Supervisor ObjectTable C.59 Control Supervisor Object

2-10 Installation and WiringDimensions Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes

C-32 Bulletin 284 CIP InformationDeviceNet Interface Object — CLASS CODE 0x00B4This vendor specific object has no class attributes.A single instance (

Appendix DGroup Motor InstallationsApplication of ArmorStart® Controllers in Group InstallationThe following is a method of applying ArmorStart contro

D-2 Group Motor InstallationsGroup motor installations using the ArmorStart in distributed control applications will be largely dictated by the requir

Group Motor Installations D-3To design the motor circuit using a time delay fuse from NEC Table 430.52 to the rules of NEC 430.53C we start with the l

D-4 Group Motor InstallationsFrom NEC Table 310.16 we need to use 8 AWG for the motor branch circuit. Per NEC 430.28 the individual motor tap conducto

Group Motor Installations D-5If the Group motor design were carried out with the intent to use an inverse-time circuit breaker from NEC Table 430.52 t

D-6 Group Motor InstallationsThe rules and allowances for sizing of the over current protection for NFPA 79 motor groups is covered by 7.2.10.4, Table

Group Motor Installations D-7Table D.1 Extended NFPA 79, Table 7.210.4, Relationship Between Conductor Size and Maximum Rating or Setting of Short-Ci

D-8 Group Motor InstallationsTo summarize, the design of the ArmorStart controllers in group motor applications is to be carried out as described abov

Appendix ESafety I/O Module and TÜV RequirementsArmorStart Safety-Related Parts Each ArmorStart Safety Distributed motor controller is intended to be

Installation and Wiring 2-11Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimen

E-2 Safety I/O Module and TÜV RequirementsArmorBlock® Guard I/O™ ModulesSpecifications DescriptionCat. No.00ArmorBlock Guard I/O provides all the adva

Safety I/O Module and TÜV Requirements E-3Micro Connector Pin AssignmentsMini Connector Pin AssignmentsPower Configuration Pin AssignmentsArmorBlock G

E-4 Safety I/O Module and TÜV RequirementsFigure E.1Safety Function DefinitionThe safety function is an uncontrolled stop. The uncontrolled stop is e

Safety I/O Module and TÜV Requirements E-5Configuration of the 1732DS-IBXOBV4 Safety I/O Module and PLC ProgramThe safety module must be configured as

E-6 Safety I/O Module and TÜV RequirementsSafety-Related Specifications Component Response Time Probability of Dangerous Failure per hour and MTTFd fo

Safety I/O Module and TÜV Requirements E-7Troubleshooting 1732DS-IB8XOBV4 Safety ModuleRefer to 1732DS-IB8XOBV4 documentation for trouble shooting ins

E-8 Safety I/O Module and TÜV RequirementsNotes:

Appendix FAccessoriesTable F.1 DeviceNet™ Media ➊➊ See publication M116-CA001A-EN-P for complete cable selection information.➋ Replace symbol with de

F-2Table F.2 Sensor Media ➊➊ See Publication M116-CA001A-EN-P for complete cable selection information.➋ Replace symbol with desired length in meters

F-3Table F.6 IP67 Dynamic Brake Resistor* - Indicates cable length (0.5 m or 1.0 m).Note: Always check the resistor ohms against minimum resistance f

3Important User InformationBecause of the variety of uses for the products described in this publication, those responsible for the applicatio

2-12 Installation and WiringDimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimen

F-4Notes:

Appendix GRenewal PartsFigure G.1 Bulletin 280/281 Safety Control Module Renewal Part Catalog StructureControl Module Renewal Part Product SelectionTa

G-2 Renewal PartsFigure G.2 Bulletin 280 Safety Base Module Renewal Part Catalog StructureBase Module Renewal Part Product SelectionTable G.3 Bul. 28

Renewal Parts G-3Figure G.3 Bulletin 284 Safety Control Module Renewal Part Catalog StructureTable G.6 Bulletin 284 Control Module with Sensorless Ve

G-4 Renewal PartsFigure G.4 Bulletin 284 Safety Base Module Renewal Part Catalog StructureBase Module Renewal Part Product SelectionTable G.7 Bulleti

Appendix HPID SetupPID Loop The Bulletin 284 ArmorStart® Distributed Motor with sensorless vector control has a built-in PID (proportional, integral,

H-2 PID SetupTrim ControlIn Trim Control, the PID Output is added to the Speed Reference. In Trim mode, the output of the PID loop bypasses the accel/

PID Setup H-3PID Reference and FeedbackParameter 232 (PID Ref Sel) is used to enable the PID mode (Parameter 232 ¦ 0 PID Disabled) and to select the s

H-4 PID SetupPID PreloadThe value set in Parameter 239 (PID Preload), in Hertz, will be pre-loaded into the integral component of the PID at any start

PID Setup H-5• Parameter 235 (PID Integ Time)The integral gain (units of seconds) affects how the regulator reacts to error over time and is used to g

Installation and Wiring 2-13Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes. All dimen

H-6 PID Setup3. At this point, the differential gain may not be needed. However, if after determining the values for Parameter 234 (PID Prop Gain) and

Appendix IStep Logic, Basic Logic and Timer/Counter FunctionsFour Bulletin 284 ArmorStart® logic functions provide the capability to program simple lo

I-2 Step Logic, Basic Logic and Timer/Counter FunctionsStep Logic Using Timed Steps To activate this function, set Parameter 138 (Speed Reference) to

Step Logic, Basic Logic and Timer/Counter Functions I-3Step Logic Using Basic Logic FunctionsDigital input and digital output parameters can be config

I-4 Step Logic, Basic Logic and Timer/Counter FunctionsTimer Function Digital inputs and outputs control the timer function and are configured with Pa

Step Logic, Basic Logic and Timer/Counter Functions I-5Step Logic Parameters Digit 3 Digit 2 Digit 1 Digit 000F1Setting Accel/Decel Parameters Used

I-6 Step Logic, Basic Logic and Timer/Counter Functions9 Step if Logic In1 is active (logically true) and Logic In2 is not active (logically false). X

2-14 Installation and WiringFigure 15 Bulletin 284 ArmorStart Safety Product with Conduit EntranceFigure 16 Bulletin 284 ArmorStart Safety Product wit

Publication 280-UM004A-EN-P - June 2009 Copyright ©2009 Rockwell Automation, Inc. All Rights Reserved. Printed in USA..

Installation and Wiring 2-15Wiring Power and Ground Wiring Table 2.1 provides the power and ground wire capacity and the tightening torque requirement

2-16 Installation and WiringFigure 2.2 Bulletin 281 Power, Control, and Safety Monitor Input Terminals

Installation and Wiring 2-17Figure 2.3 Bulletin 284 ArmorStart Power, Control, and Safety Monitor Input Terminals Table 2.2 Power, Control, Safety Mo

2-18 Installation and WiringOptional Locking Clip The clam shell design clips over the ArmorStart motor connector and motor cable to limit customer ac

Installation and Wiring 2-19ArmorConnect Power Media DescriptionThe ArmorConnect power media offers both three-phase and control power cable system of

2-20 Installation and WiringArmorStart Safety with ArmorConnect ConnectivityThree-Phase Power ReceptacleArmorStart devices with 10 A shortcircuit pro

Installation and Wiring 2-21Terminal DesignationsArmorConnect Cable RatingsThe ArmorConnect power media cables are rated per UL Type TC 600V 90 °C Dry

4 European Communities (EC) Directive ComplianceIf this product has the CE mark it is approved for installation within the European Union and E

2-22 Installation and WiringGroup Motor Installations for USA and Canada MarketsThe ArmorStart Distributed Motor Controllers are listed for use with e

Installation and Wiring 2-23Additionally, if conduit or other raceways are not used, it is recommended that strain relief fittings be utilized when in

2-24 Installation and WiringElectromagnetic Compatibility (EMC) The following guidelines are provided for EMC installation compliance.General Notes (B

Chapter 3Bulletin 280/281 Programmable ParametersIntroduction This chapter describes each programmable parameter and its function.Parameter Programmin

3-2 Bulletin 280/281 Programmable ParametersParameter Group Listing The Bulletin 280/281 ArmorStart contains eight parameter groups. The parameters sh

Bulletin 280/281 Programmable Parameters 3-3Bit Function3210——— XInput 0— — X — Input 1— X — — Input 2X ———Input 3Network InputsThis parameter provide

3-4 Bulletin 280/281 Programmable Parameters BitFunction14131211109876543210—————————————— X Net Output 0————————————— X — Net Output 1———————————— X

Bulletin 280/281 Programmable Parameters 3-5Starter StatusThis parameter provides the status of the starterParameter Number 5Access Rule GETData Type

3-6 Bulletin 280/281 Programmable ParametersBitFunction:1514131211109876543210——————————————— X Explicit Connection—————————————— X — I/O Connection——

Bulletin 280/281 Programmable Parameters 3-7DeviceNet GroupComm OverrideThis parameter allows for local logic to override the absence of an I/O connec

Table of Contents iTable of ContentsChapter 1Product OverviewIntroduction ...

3-8 Bulletin 280/281 Programmable ParametersProd Assy Word 0This parameter is used to build bytes 0-1 for produced assembly 120Parameter Number 13Acce

Bulletin 280/281 Programmable Parameters 3-9➊ Bulletin 280 products.➋ Bulletin 281 products.Produced I/O SizeThis parameter reflects the produced I/O

3-10 Bulletin 280/281 Programmable ParametersStarter Protection GroupNet Out COS MaskThis parameter sets the bits that will trigger a COS message when

Bulletin 280/281 Programmable Parameters 3-11 PrFlt Reset ModeThis parameter configures the Protection Fault reset mode.0= Manual1= AutomaticParameter

3-12 Bulletin 280/281 Programmable ParametersStrtrDN FltStateThis parameter in conjunction with Parameter 27 defines how the starter will respond when

Bulletin 280/281 Programmable Parameters 3-13Last PR Fault0 = None1 = Hardware Short Circuit2 = Software Short Circuit3 = Motor Overload4 = Reserved5

3-14 Bulletin 280/281 Programmable ParametersUser I/OOff-to-On DelayThis parameter allows the installer to program a time duration before an input is

Bulletin 280/281 Programmable Parameters 3-15OutA Pr FltValueThis parameter determines the state the Out A assumes when a trip occurs and Parameter 33

3-16 Bulletin 280/281 Programmable ParametersOutB Pr FltStateThis parameter in conjunction with Parameter 40 defines how Output B will respond when a

Bulletin 280/281 Programmable Parameters 3-17Misc. GroupOutB DN IdlValueThis parameter determines the state that Output B assumes when the network is

ii Table of ContentsElectromagnetic Compatibility (EMC) ...2-24Grounding ...

3-18 Bulletin 280/281 Programmable ParametersZIP ParametersBase OptionsIndicates the options for the ArmorStart Base unitBit 0 = Output FuseBit 1 = Sa

Bulletin 280/281 Programmable Parameters 3-19Zone Produced EPRThe Expected Packet Rate in msec. Defines the rate at which ZIP data is produced. Defau

3-20 Bulletin 280/281 Programmable ParametersZone #4 MAC IDThe node address of the device whose data is to be consumed for zone 4Parameter Number 73Ac

Bulletin 280/281 Programmable Parameters 3-21Zone #1 MaskBit enumerated consumed data mask for zone 1. Each bit represents a byte in consumed data up

3-22 Bulletin 280/281 Programmable ParametersZone #2 OffsetThe byte offset into the ZIP data portion of the DeviceLogix data table to place the chosen

Bulletin 280/281 Programmable Parameters 3-23Zone #3 EPRThe Expected Packet Rate in msec. for the zone 1 consuming connection. If consumed data is not

3-24 Bulletin 280/281 Programmable ParametersZone #2 ControlZone 2 Control Word. Default Bit 0 and Bit 1 set, all other bits clear.Bit0=Security En

Bulletin 280/281 Programmable Parameters 3-25Zone #1 KeyWhen the “Security Enable” bit for zone 1 is enabled, this value must match the value of the D

3-26 Bulletin 280/281 Programmable ParametersStarter DisplayZone Ctrl EnableGlobal enable for ZIP peer-to-peer messaging. This parameter must be disab

Bulletin 280/281 Programmable Parameters 3-27Starter SetupTable 3.2 FLA Setting Ranges and Default Values (with indicated setting precision)% Therm U

Table of Contents iiiChapter 6DeviceNet™ CommissioningEstablishing a DeviceNet Node Address ... 6-1Node Commissi

3-28 Bulletin 280/281 Programmable ParametersNotes

Chapter 4Bulletin 284 Programmable Parameters for Sensorless Vector ControllersThis chapter describes each programmable parameter and its function for

4-2 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersParameter Group Listing The Bulletin 284D ArmorStart contains ten parameter

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-3.DeviceLogix GroupThis parameter is not available with the Bulletin 284A.Hdw

4-4 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersNetwork OutputsThis parameter provides status of network outputs.Parameter N

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-5➊ Indicates DB1 Comm Fault for Bulletin 284.Trip StatusThis parameter provid

4-6 Bulletin 284 Programmable Parameters for Sensorless Vector Controllers➊ Refers to Source Brake contactor status.➋ Refers to Output contactor sta

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-7Dnet StatusThis parameter provides status of the DeviceNet connection.Parame

4-8 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersDeviceNet GroupNetwork OverrideThis parameter allows for the local logic to

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-9Prod Assy Word 0This parameter is used to build bytes 0-1 for produced assem

iv Table of ContentsPhase Loss ...10-3Phase Short...

4-10 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersProduced I/O SizeThis parameter maps to the Scanners Rx Size.Parameter Numb

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-11Net Out COS MaskThis parameter sets the bit that will trigger a COS message

4-12 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersStarter Protection GroupBreaker TypeThis parameter identifies the Bulletin

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-13Pr Fault ResetThis parameter resets the Protection Fault on a transition 0

4-14 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersLast PR Fault1 =Hdw Short Ckt2 = Reserved3 =Motor Overload (PF Fault Co

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-15User I/O GroupOff-to-On Delay This parameter allows the installer to progra

4-16 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersMiscellaneous GroupKeypad ModeThis parameter selects if the keypad operatio

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-17Wiring OptionsBit 0 = ConduitBit 1 = Round MediaBits 2-15 = ReservedParamet

4-18 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersDrive DeviceNet GroupDrive ControlThis parameter provides the status of dri

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-19Drvin DNFltStateThis parameter, in conjunction with Parameter 52, defines h

Table of Contents vStandard Distributed Motor Controller Input (Produced) Assemblies ...B-8Co

4-20 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersDisplay GroupOutput FreqOutput frequency present at T1, T2, T3.Parameter Nu

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-21Drive StatusPresent operating condition of the drive.Bit 0 = runningBit 1 =

4-22 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersControl SourceDisplays the source of the Start Command and Speed Reference.

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-23Control SW VerMain Control Board software version for AC Drive.Parameter Nu

4-24 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersOutput PowerThe output power present at T1, T2, and T3.Parameter Number 122

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-25Basic Program GroupStp Logic StatusWhen Parameter 138 (Speed Reference) is

4-26 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersMotor OL CurrentSet to the maximum allowable current. The drive fault on an

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-27Stop ModeValid Stop Mode for the Bulletin 284 ArmorStart are the following:

4-28 Bulletin 284 Programmable Parameters for Sensorless Vector ControllersMotor OL CurrentSet to the maximum allowable current. The drive fault on an

Bulletin 284 Programmable Parameters for Sensorless Vector Controllers 4-29Stop ModeValid Stop Mode for the Bulletin 284 ArmorStart are the following: