IntelliVAC™ Contactor Control ModuleUSER MANUAL(Series C and later)Bulletin 1503VC
1-6 Product Description 1503-UM 052D-EN-P – June 2013 Table 1.A – Electrical Ratings Main Input Voltage (L1 to L2/N) AC – 110 to 240 V
Product Descri ption 1-7 1503-UM052D-EN-P – June 2013 Table 1.B – Mechanical Ratings Temperature Operating: 0° to 60°C ambient at the control
Chapter 2 1503-UM052D-EN-P – June 2013 Receiving and Storage Receiving Upon receiving the controller, remove the packing and check for damag
2-2 Receiving and Storage 1503-UM 052D-EN-P – June 2013 (This page is intentionally left blank)
Chapter 3 1503-UM052D-EN-P – June 2013 Installation and Wiring General Precautions In addition to the precautions listed throughout th
3-2 Installation and Wiring 1503-UM 052D-EN-P – June 2013 A T T E N T I O NA T T E N T I O N The Canadian Electrical Code (CEC), National Electric
Installation a nd Wiri ng 3-3 1503-UM052D-EN-P – June 2013 OEM The IntelliVAC may be ordered as an OEM component. This allows the
3-4 Installation and Wiring 1503-UM 052D-EN-P – June 2013 38.1 (1.50)38.1 (1.50)6.4 (0.25)Additional Modules(as required)Minimum bottom clearanceM
Installation a nd Wiri ng 3-5 1503-UM052D-EN-P – June 2013 *Refer to Table 3.A for recommended fuse sizing.MOV321EC-+4TCO1211AUX CCO56L1 L2/NG+
3-6 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Fuse Protection The IntelliVAC module requires external fuse protection to coordinate
Important User InformationRead this document and the documents listed in the Additional Resources section about installation, configuration, and opera
Installation a nd Wiri ng 3-7 1503-UM052D-EN-P – June 2013
3-8 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Connections There are three green connectors on the IntelliVAC module for connections
Installation a nd Wiri ng 3-9 1503-UM052D-EN-P – June 2013
3-10 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Interface Connections All other control interface connections are made at a twelve
Installation a nd Wiri ng 3-11 1503-UM052D-EN-P – June 2013 The IntelliVAC can be applied with two- or three-wire control circuits. The con
3-12 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Control with Solid-State Devices If control devices that employ electronic or
Installation a nd Wiri ng 3-13 1503-UM052D-EN-P – June 2013 Two-Wire Control If using two-wire control, the CLOSE contactor input is mai
3-14 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Figure 3.7 – Two-Wire Control Three-Wire Control If using three
Installation a nd Wiri ng 3-15 1503-UM052D-EN-P – June 2013 CLOSE COMMANDTO MICROMICRO OUTPUTTO CLOSE COIL CONTACTOR STATUSRELAY OUTPUTCONTA
3-16 Installation and Wiring 1503-UM 052D-EN-P – June 2013 IntelliVAC control may be used for mechanical latch contactors. A momentary control
Table of Contents 1503-UM052D-EN-P – June 2013 Product Description Chapter 1 Introduction ...
Installation a nd Wiri ng 3-17 1503-UM052D-EN-P – June 2013 Capacitor Trip The IntelliVAC can be configured to provide capacitor trip func
3-18 Installation and Wiring 1503-UM 052D-EN-P – June 2013 MOV321EC-+4TCO1211AUX CCO56L1 L2/NG+ -CLOSEOVERLOADCONTROLPOWERFUSE*CONTROL POWERM-
Installation a nd Wiri ng 3-19 1503-UM052D-EN-P – June 2013 Motor Jogging Control Note: Jog functionality can work with electrically held co
3-20 Installation and Wiring 1503-UM 052D-EN-P – June 2013 Undervoltage Protection The IntelliVAC controller protects the contactor from c
Installation a nd Wiri ng 3-21 1503-UM052D-EN-P – June 2013
3-22 Installation and Wiring 1503-UM 052D-EN-P – June 2013 *Refer to Table 3.A for recommended fuse sizing.MOV321EC-+4TCO1211AUX CCO56L1 L2/
Chapter 4 1503-UM052D-EN-P – June 2013 Setup and Commissioning IntelliVAC Configuration The IntelliVAC module is configured for a specific a
4-2 Setup and Commissioning 1503-UM 052D-EN-P – June 2013 An IntelliVAC unit shipped separately from the factory will have a default configuratio
Setup and Commissioning 4-3 1503-UM051C-EN-P – June 2005 Table 4.A – DIP Switch Factory Default Settings DIP switch Description 1 2 3 4
4-4 Setup and Commissioning 1503-UM 052D-EN-P – June 2013 By-pass contactors in MV SMC applications must be set for 50 millisecond drop-out time
ii Table of Conte nts 1503-UM 052D-EN-P – June 2013 Setup and Commissioning Chapter 4 IntelliVAC Configuration ...
Chapter 5 1503-UM052D-EN-P – Ju ne 2013 Monitoring and Troubleshooting Introduction The IntelliVAC module has two light emitting diodes
5-2 Monitoring and Troubleshooting 1503-UM 052D-EN-P – Ju ne 2013 Module Status (cont.) If the processor has an internal fault, the LED will be
Monitoring and Troubleshooti ng 5-3 1503-UM052D-EN-P – Ju n e 2013 Table 5.A – IntelliVAC Status Indication (Series C only) Conditions Desc
5-4 Monitoring and Troubleshooting 1503-UM 052D-EN-P – Ju ne 2013 Contactor Status (cont.) Table 5.B – IntelliVAC Status Indication (Series D
Monitoring and Troubleshooti ng 5-5 1503-UM052D-EN-P – Ju n e 2013 Table 5.C – Module Troubleshooting Problem or Trip Indicated Indication of
5-6 Monitoring and Troubleshooting 1503-UM 052D-EN-P – Ju ne 2013 Contactor Status (cont.) Table 5.C – Module Troubleshooting (cont.) Problem
Chapter 6 1503-UM052D-EN-P – June 2013 Spare Parts Spare Parts List IntelliVAC (electrically held) Series A 1503VC-BMC1 IntelliVAC (mech
6-2 Spare Parts 1503-UM 052D-EN-P – June 2013 (This page is intentionally left blank)
Appendix A 1503-UM052D-EN-P – June 2013 Typical Contactor Drop-out Time Settings The contactor drop-out time settings shown in the followin
A-2 Typical Contactor Drop-out Times 1503-UM 052D-EN-P – June 2013 Table A.1 – Typical Contactor Drop-out Time Settings (cont.) Fuse Rating Cont
Chapter 1 1503-UM052D-EN-P – June 2013 Product Description Introduction This document contains information for the Allen-Bradley Bulletin 1
Typical Contactor Drop-out Times A-3 1503-UM052D-EN-P – June 2013 Table A.1 – Typical Contactor Drop-out Time Settings (cont.) Fuse Rating Con
A-4 Typical Contactor Drop-out Times 1503-UM 052D-EN-P – June 2013
Medium Voltage Products, 135 Dundas Street, Cambridge, ON, N1R 5X1 Canada, Tel: (1) 519.740.4100, Fax: (1) 519.623.8930, www.ab.com/mvb Publicatio
1-2 Product Description 1503-UM 052D-EN-P – June 2013 Figure 1.1 – IntelliVAC Contactor Control Module Description (cont.) Micro ControllerConta
Product Descri ption 1-3 1503-UM052D-EN-P – June 2013 Power loss ride-through (TDUV) allows the vacuum contactor to remain closed during shor
1-4 Product Description 1503-UM 052D-EN-P – June 2013 IntelliVAC Features (cont.) Anti-kiss and anti-pumping protection ensure that the vacuum
Product Descri ption 1-5 1503-UM052D-EN-P – June 2013 Specifications Mounting and Connections The IntelliVAC control modules are mounted usi
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