Rockwell Automation SLC 500 Spezifikationen

InstallationandOperationManualSLC 500t ModularHardware Style(Cat. Nos. 1747-L511, 1747-L514,1747-L524, 1747-L531, 1747-L532,1747-L541, 1747-L542, 1747

Table of Contents ixPublication 1747-6.21746-BAS to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT, 1770-KF3, 1775-KA, 1773-KA, 5130-RM, or PLC-5

7–5Wiring Your I/O ModulesPublication 1747-6.2The following are general recommendations for wiring I/O devices.!ATTENTION: Before you install and wi

7–6Wiring Your I/O ModulesPublication 1747-6.2Below is an example of a combination I/O module.Input and Output TerminalsConnected to Terminal BlockI/

7–7Wiring Your I/O ModulesPublication 1747-6.2Terminals on the modules have self-lifting pressure plates that accept2 #14 AWG wires. Series B 12-poi

7–8Wiring Your I/O ModulesPublication 1747-6.2The octal label kit consists of an octal filter label and a door label.Use these octal labels to replac

7–9Wiring Your I/O ModulesPublication 1747-6.2Octal Kit and I/O Module InformationOctal Kit CatalogNumber (1746-)Applies to I/OModule 1746-➀RL40 IA16

7–10Wiring Your I/O ModulesPublication 1747-6.2The Removable Terminal Block (RTB) is provided on all 12-pointand 16-point discrete I/O modules and an

7–11Wiring Your I/O ModulesPublication 1747-6.2Installing the RTBBelow are guidelines for installing the RTB.1. Be sure the color of the RTB matches

Chapter 8Publication 1747-6.2Starting Up Your ControlSystemThis chapter describes how to start up your control system. Toaccomplish this, you must g

8–2Starting Up Your Control SystemPublication 1747-6.2You can often prevent serious problems in later test procedures byfirst making a thorough physi

8–3Starting Up Your Control SystemPublication 1747-6.2When you are certain that machine motion cannot occur with thecontroller energized, you may beg

Table of ContentsxPublication 1747-6.2Appendix FDefinition of Key Terms F–1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Module Heat D

8–4Starting Up Your Control SystemPublication 1747-6.24. Name the program. (Becomes the processor name whendownloaded.)5. Program a sample test rung

8–5Starting Up Your Control SystemPublication 1747-6.2After successful processor initialization and test, you may begintesting inputs following these

8–6Starting Up Your Control SystemPublication 1747-6.2Input Troubleshooting Steps1. Make sure the processor is in the Continuous Scan Test mode.2. If

8–7Starting Up Your Control SystemPublication 1747-6.2After you test all inputs, and have determined that they arefunctioning properly, test the outp

8–8Starting Up Your Control SystemPublication 1747-6.2Output Troubleshooting Steps1. Make sure the processor is in the Run mode.2. Verify proper addr

8–9Starting Up Your Control SystemPublication 1747-6.2After you test all inputs and outputs and they are functioningproperly, we recommend the follo

8–10Starting Up Your Control SystemPublication 1747-6.2 D. Simulate the input conditions necessary to execute thecurrent monitored rung of the progra

8–11Starting Up Your Control SystemPublication 1747-6.2Now that program execution has been verified, checkout of controlmotion can begin. All person

8–12Starting Up Your Control SystemPublication 1747-6.2!ATTENTION: During all phases of checkout, stationa person ready to operate an emergency-stop

Chapter 9Publication 1747-6.2Maintaining Your ControlSystemThis chapter covers the following maintenance issues:• handling and storing battery, Catal

Publication 1747-6.2Read this preface to familiarize yourself with the rest of the manual.This preface covers the following topics:• who shoul

9–2Maintaining Your Control SystemPublication 1747-6.2TransportingOne or Two Batteries — Each battery contains 0.23 grams oflithium. Therefore, up t

9–3Maintaining Your Control SystemPublication 1747-6.2For disposal, batteries must be packaged and shipped in accordancewith transportation regulatio

9–4Maintaining Your Control SystemPublication 1747-6.2Back-up power for RAM is provided by a replaceable battery. Thelithium battery provides back-u

9–5Maintaining Your Control SystemPublication 1747-6.2Your SLC 5/03, SLC 5/04, or SLC 5/05 processor provides back-uppower for RAM through a replacea

9–6Maintaining Your Control SystemPublication 1747-6.2Important: The SLC 5/03, SLC 5/04, and SLC 5/05 processorshave a capacitor that provides at lea

9–7Maintaining Your Control SystemPublication 1747-6.2Retainer ClipInstalling New Retainer ClipsInsert one of the pins of the retainer clip into the

9–8Maintaining Your Control SystemPublication 1747-6.2To replace a fuse on the power supply (except for the 1746-P4 whichdoes not have a replaceable

Chapter 10Publication 1747-6.2In this chapter, you will learn about:• calling Allen-Bradley for assistance• tips for troubleshooting y

10–2TroubleshootingPublication 1747-6.2When troubleshooting, pay careful attention to these generalwarnings:!ATTENTION: Have all personnel remain cl

10–3TroubleshootingPublication 1747-6.2Replacing FusesWhen replacing a fuse, be sure to remove all power from the system.Program AlterationThere are

PrefaceP–2Publication 1747-6.2As much as possible, we organized this manual to explain, in atask-by-task manner, how to install and operate (prelimin

10–4TroubleshootingPublication 1747-6.2Identifying SLC 5/01 and SLC 5/02 Processor ErrorsThe following LEDs and tables provide you with informationre

10–5TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionEither ImproperMode Selected orUser ProgramLogic Err

10–6TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended Action SystemInoperable, No Major CPUault t ctUser Progra

10–7TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionInitial CPU FactoryPower-upCondition1. Refer to chap

10–8TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionSystem doesnot operate perprogrammedforces.User Prog

10–9TroubleshootingPublication 1747-6.2Identifying SLC 5/02 Processor Communication ErrorsThe FollowingError ExistsProbable Cause Recommended ActionT

10–10TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionThe SLC 5/02processor isreceiving data,but is notco

10–11TroubleshootingPublication 1747-6.2Between the time you apply power to an SLC 5/03, SLC 5/04, orSLC 5/05 processor and the communications are es

10–12TroubleshootingPublication 1747-6.2Identifying SLC 5/03, SLC 5/04, and SLC 5/05 Processor ErrorsThe following LEDs and tables provide you with i

10–13TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionEither ImproperMode Selected orUser ProgramLogic1.

Preface P–3Publication 1747-6.2Related DocumentationThe table below provides a listing of publications that containimportant information about Allen-

10–14TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionSystemInoperable, No ao PUUser ProgramLogic Error1

10–15TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionInitial CPU FactoryPower-upCondition in Effect1. Re

10–16TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionSystem doesnot operate perprogrammedforces.User pro

10–17TroubleshootingPublication 1747-6.2Identifying SLC 5/03, SLC 5/04, and SLC 5/05 ProcessorCommunication ErrorsThe FollowingError ExistsProbable C

10–18TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionThe SLC 5/03and SLC 5/04processors aretrying toesta

10–19TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionInadequateSystem Power1. Check line power.2. Check

10–20TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionChannel isconfigured forDH485 mode.Check communicat

10–21TroubleshootingPublication 1747-6.2The download process of the operating system by the SLC 5/03,SLC 5/04, and SLC 5/05 processors takes approxim

10–22TroubleshootingPublication 1747-6.2If the download is not successful, the FLT LED turns on and acombination of LEDs flash on and off indicating

10–23TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionCorruptedOperating SystemMemory ModuleThe operating

PrefaceP–4Publication 1747-6.2The following conventions are used throughout this manual:• Bulleted lists such as this one provide information, not pr

10–24TroubleshootingPublication 1747-6.2The FollowingError ExistsProbable Cause Recommended ActionIncompatiblePlatformThe upgrade of the operating sy

10–25TroubleshootingPublication 1747-6.2Returning the SLC 5/03, SLC 5/04, and SLC 5/05 Processors to“Initial Factory Conditions”We only recommend thi

10–26TroubleshootingPublication 1747-6.2Right Side ViewKeyswitchGND VBBMother BoardMother BoardVBBGNDSLC 5/04 (1747-L541, 1747-L542, and 1747-L543)SL

10–27TroubleshootingPublication 1747-6.2Troubleshooting Your Input ModulesIf your InputCircuit LED isAnd Your InputDevice isAnd Probable Cause Recomm

10–28TroubleshootingPublication 1747-6.2The following will assist you in troubleshooting your outputmodules.Output Circuit OperationAn output circuit

10–29TroubleshootingPublication 1747-6.2Troubleshooting Your Output ModulesIf yourOutputCircuitLED isAnd YourOutput DeviceisAnd Probable Cause Recomm

Chapter 11Publication 1747-6.2This chapter provides a list of replacement parts and a list ofreplacement terminal blocks for your SL

11–2 Replacement PartsPublication 1747-6.2Description Catalog Number Catalog Number for 1746-ITV16. 1746-RL47 Catalog Number for 1746-OA16. 1

11–3Replacement PartsPublication 1747-6.2Description Catalog Number Italian Memory Pak Firmware Releases 1.10 1747-R20I English Memory Pak Fi

 Publication 1747-6.2Setting Up the DHĆ485NetworkThe information in this appendix will help you plan, install, andoperate the SLC 500 in a D

Chapter 1Publication 1747-6.2Quick Start for ExperiencedUsersThis chapter can help you to get started using the SLC 500 ModularProcessors. We base t

A–2 Setting Up the DH-485 NetworkPublication 1747-6.2A node holding the token can send any valid packet onto thenetwork. Each node is allowed only on

A–3Setting Up the DH-485 NetworkPublication 1747-6.2Other devices that use the DH-485 network include those in the tablebelow.Catalog Number Descripti

A–4 Setting Up the DH-485 NetworkPublication 1747-6.2The isolated link coupler (1747-AIC) is used to connect SLC 500family devices to the DH-485 netwo

A–5Setting Up the DH-485 NetworkPublication 1747-6.2Below is an example of a DH-485 network.SLC 500 20 pointData TableFixed I/O ControllerSLC 500 5/02

A–6 Setting Up the DH-485 NetworkPublication 1747-6.2Configuring the SLC 5/03, SLC 5/04, and SLC 5/05 Channel 0 forDH485The RS-232 port (channel 0) of

A–7Setting Up the DH-485 NetworkPublication 1747-6.2Carefully plan your network configuration before installing anyhardware. Listed below are some of

A–8 Setting Up the DH-485 NetworkPublication 1747-6.2• If you do not run the cable through a contiguous metallic wirewayor conduit, keep the communica

A–9Setting Up the DH-485 NetworkPublication 1747-6.2The following sections explain network considerations and describeways to select parameters for op

A–10 Setting Up the DH-485 NetworkPublication 1747-6.2Important: The SLC 500 Series A (only) processors set themaximum node address to 31 when power

A–11Setting Up the DH-485 NetworkPublication 1747-6.2When cutting cable segments, make them long enough to route themfrom one link coupler to the next

1–2Quick Start for Experienced UsersPublication 1747-6.21. Check the contents of shipping box.ReferenceUnpack the shipping boxes making sure that the

A–12 Setting Up the DH-485 NetworkPublication 1747-6.2Connecting the Communication Cable to the Isolated LinkCouplerAttach the terminal block of the l

A–13Setting Up the DH-485 NetworkPublication 1747-6.2The table below shows wire/terminal connections for DH-485connectors for Belden #9842.For this Wi

A–14 Setting Up the DH-485 NetworkPublication 1747-6.2Powering the Link CouplerIn normal operation with the programmable controller connected tothe li

A–15Setting Up the DH-485 NetworkPublication 1747-6.2The figure below shows the external wiring connections andspecifications of the link coupler.TERM

A–16 Setting Up the DH-485 NetworkPublication 1747-6.2You can connect an unpowered link coupler to the DH-485 networkwithout disrupting network activi

Appendix BPublication 1747-6.2RSĆ232 CommunicationInterfaceThis appendix provides an overview of the RS-232 communicationinterface and explains how t

B–2 RS-232 Communication InterfacePublication 1747-6.2The RS-232 channel on the SLC 5/03, SLC 5/04, and SLC 5/05processors supports four protocols:• F

B–3RS-232 Communication InterfacePublication 1747-6.2The SLC 500 product line has three other modules, aside from theSLC 5/03, SLC 5/04, and SLC 5/05

B–4 RS-232 Communication InterfacePublication 1747-6.2DF1 protocol combines data transparency (ANSI — AmericanNational Standards Institute — specifica

B–5RS-232 Communication InterfacePublication 1747-6.2Full-Duplex (Point-to-Point)APSModemModemSLC 5/03 CPU(1747-L532)APS1747-CP3SLC 5/03 CPU(1747-L532

1–3Quick Start for Experienced UsersPublication 1747-6.23.Make jumper selection for 120/240V ac on 1746-P1, 1746-P2, and1746-P4 Power Supplies.Refere

B–6 RS-232 Communication InterfacePublication 1747-6.2Either half-duplex or full-duplex modem types can be used for themaster, but half-duplex modems

B–7RS-232 Communication InterfacePublication 1747-6.2ASCII protocol allows you to connect the SLC 5/03, SLC 5/04, andSLC 5/05 processors to serial pri

B–8 RS-232 Communication InterfacePublication 1747-6.2To connect Allen-Bradley devices with other devices over RS-232,you must wire the cable connecto

B–9RS-232 Communication InterfacePublication 1747-6.2DCE PinoutDevices such as a modem are DCE. The pinouts on these terminalsare wired to interface

B–10 RS-232 Communication InterfacePublication 1747-6.2Pin Assignments for Wiring ConnectorsUse the following pin assignments to wire the connectors o

B–11RS-232 Communication InterfacePublication 1747-6.2IBM AT to a Modem (Hardware Handshaking Enabled) DCDRI 1 2 3 4 5 6 7 8 9 8 3 2 20 7

B–12 RS-232 Communication InterfacePublication 1747-6.2SLC 5/03, SLC 5/04, or SLC 5/05 Processor to another SLC 5/03,SLC 5/04, or SLC 5/05, IBM AT, 17

B–13RS-232 Communication InterfacePublication 1747-6.21747-KE to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1775-KA, 1773-KA, 5130-

B–14 RS-232 Communication InterfacePublication 1747-6.21746-BAS to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1775-KA, 1773-KA, 513

B–15RS-232 Communication InterfacePublication 1747-6.22760-RB to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1775-KA, 1773-KA, 5130-

1–4Quick Start for Experienced UsersPublication 1747-6.24. Wire power to power supply.ReferenceATTENTION: Turn off incoming power beforeconnecting w

B–16 RS-232 Communication InterfacePublication 1747-6.21771-KGM to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1775-KA, 1773-KA, 513

B–17RS-232 Communication InterfacePublication 1747-6.21775-KA to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1773-KA, 5130-RM, or PL

B–18 RS-232 Communication InterfacePublication 1747-6.2PLC-5 (Channel 0) to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBMAT, 1770-KF3, 1773-KA, 513

B–19RS-232 Communication InterfacePublication 1747-6.25130-RM to a SLC 5/03, SLC 5/04, or SLC 5/05 Processor, IBM AT,1770-KF3, 1773-KA, 5130-RM, PLC-5

B–20 RS-232 Communication InterfacePublication 1747-6.2The figures below show you different applications for the RS-232communication interface.DF1 Ful

Appendix CPublication 1747-6.2Setting Up the DH+ NetworkThis appendix provides an overview of the Data Highway Plus(DH+) communication protocol and e

C–2 Setting Up the DH+ NetworkPublication 1747-6.2The SLC 5/04 processors let you operate DH+ communicationprotocol by means of the DH+ communication

C–3Setting Up the DH+ NetworkPublication 1747-6.2To connect Allen-Bradley devices with other devices over DH+, youmust wire the 3-pin cable connectors

C–4 Setting Up the DH+ NetworkPublication 1747-6.2The following figure illustrates a possible configuration for the SLC5/04 processor on a DH+ network

Appendix DPublication 1747-6.2This appendix provides a brief introduction about control networks.For information on control networks,

Because of the variety of uses for the products described in thispublication, those responsible for the application and use of thiscontrol equipment m

1–5Quick Start for Experienced UsersPublication 1747-6.25. Install the processor.ReferenceMake sure system power is off; then insert the processor in

D–2 Control NetworksPublication 1747-6.2Each 1747-SN Scanner supports 4 logical racks of 256 I/O each perlogical rack. If large amounts of data needs

D–3Control NetworksPublication 1747-6.2A device network connects plant floor devices directly to the controlsystem (e.g., SLC 500 controller) reducing

D–4 Control NetworksPublication 1747-6.2DeviceNet Network LengthThe DeviceNet network lengths are listed below.Network Length Baud Rate100 m (328.08 f

Appendix EPublication 1747-6.2–Power Supply WorksheetUse the table below to calculate the power supply needed for eachchassis that you have (step 1 o

E–2 Power Supply WorksheetPublication 1747-6.2 HardwareComponentMaximum Currentat 24V (Amps)Maximum Current at 5V (Amps)Catalog Numbers1746-OA8 0.185

E–3Power Supply WorksheetPublication 1747-6.2 HardwareComponentMaximum Currentat 24V (Amps)Maximum Current at 5V (Amps)Catalog Numbers1746-BAS 0.1500.

E–4 Power Supply WorksheetPublication 1747-6.2ProcedureRequired Power Supply for this Chassis:1746-1. For each slot of the chassis that contains a mod

Appendix FPublication 1747-6.2Calculating Heat Dissipationfor the SLC 500 ControlSystemThis appendix will assist you in calculating the heat dissipat

F–2 Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Use the table below to calculate the power supply loading for eachc

F–3Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Hardware Component Catalog Numbers Watts per Point Minimum Watts Tot

1–6Quick Start for Experienced UsersPublication 1747-6.27. Load your software.ReferenceRefer to your software package’s documentation. –8. Establish

F–4 Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Hardware Component Catalog Numbers Watts per Point Minimum Watts To

F–5Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Use the graphs below for determining the power supply dissipationin

F–6 Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2If your controller consisted of the following hardware components,y

F–7Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Example Worksheet for Calculating Heat DissipationProdecure Chassis

F–8 Calculating Heat Dissipation for the SLC 500 Control SystemPublication 1747-6.2Worksheet for Calculating Heat DissipationProdecure Chassis 1 Chass

Appendix GPublication 1747-6.2Communicating with Deviceson an Ethernet NetworkThis appendix:• describes SLC 5/05 processors and Ethernet communicati

G–2 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Actual performance of an SLC 5/05 processor varies according to:• size of Eth

G–3Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Ethernet Channel 1 8-Pin 10Base-T ConnectorThe Ethernet connector is an RJ45,

G–4 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2TCP/IP is the mechanism used to transport Ethernet messages. Ontop of TCP, t

G–5Communicating with Devices on an Ethernet NetworkPublication 1747-6.2There are two ways to configure the SLC 5/05 Ethernet channel 1.The configurat

1–7Quick Start for Experienced UsersPublication 1747-6.29.(Optional) Return the SLC 5/03, SLC 5/04, or SLC 5/05 processor toinitial factory condition

G–6 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2The BOOTP request can be disabled by clearing the BOOTP Enableparameter in th

G–7Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Important: Do not use the BOOTP utility disk if you already haveINTERCHANGE so

G–8 Communicating with Devices on an Ethernet NetworkPublication 1747-6.22. Make one copy of the SLC 5/05 processor template for everySLC 5/05 process

G–9Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Based on this configuration, the BOOTPTAB file looks like:# Legend: gw –– gate

G–10 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Running the DOS-Based UtilityTo run the boot-server utility, DTLBOOTD.EXE, f

G–11Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Configure subnet masks and gateways using the Ethernet channel 1configuration

G–12 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Manually Configuring Channel 1 for Processors on SubnetsIf you are manually

G–13Communicating with Devices on an Ethernet NetworkPublication 1747-6.2Using BOOTP to Configure Channel 1 for Processors on SubnetsConfigure the BOO

G–14 Communicating with Devices on an Ethernet NetworkPublication 1747-6.2The BOOTPTAB files that correspond to this example looks like:# Legend: gw –

Publication 1747-6.2You can find the following terms used throughout this manual.Auto Answer — Type of modem that has self-contained timeoutsa

1–8Quick Start for Experienced UsersPublication 1747-6.2Right Side ViewKeyswitchGND VBBMother BoardMother BoardVBBGNDSLC 5/04 (1747-L541, 1747-L542,

GlossaryGL–2Publication 1747-6.2DH-485 Network — The DH-485 network is a collection of devicesconnected to the communication cable allowing informatio

Glossary GL–3Publication 1747-6.2Initiator — A node on the DH-485 network capable of acting as amaster. When an initiator has the token it can send m

GlossaryGL–4Publication 1747-6.2Network — A series of stations (nodes) connected by some type ofcommunication medium. A network may be made up of a s

Glossary GL–5Publication 1747-6.2Signal Delay — For inputs, the response time required to transmitthe circuit status from the field wiring to the digi

IndexI–1Publication 1747-6.2IndexNumbers1746-2.35, publication number, 2-10, 7-71746-2.38, publication number, 2-111746-6.1, manual catalog number

IndexI–2Publication 1747-6.2hardware features, 5-2, 6-1LEDs, 5-3troubleshooting, 10-35/02 processorsgeneral specifications, 2-9hardware features

IndexI–3Publication 1747-6.2Ccable routes, planning, A-7cables1746-C7, 6-101746-C9, 6-101747-C10, A-41747-C11, A-41747-CP3, B-5Belden #9463, C-3Bel

IndexI–4Publication 1747-6.2DH-485 Communication Interface user’smanual, B-3DH-485 interface converter, 2-16DH-485 networkdescription, A-1devices th

IndexI–5Publication 1747-6.2fuse protection, power supply specification,2-11fuses, for power supplyinstallation, 9-8troubleshooting tips, 10-3Ggett

IndexI–6Publication 1747-6.2keyswitch positions for the SLC 5/03 andSLC 5/04 processorsPROG, 5-15REM, 5-16RUN, 5-15Lline voltage variations, exces

Chapter 2Publication 1747-6.2Selecting Your HardwareComponentsThis chapter provides general information on what your SLC 500controller can do for you

IndexI–7Publication 1747-6.2output circuit operation, 10-28output contact protection, selecting, 2-26output modulesfeatures, 7-6installing, 6-2tr

IndexI–8Publication 1747-6.2QQuick Start for Experienced Users, 1-1RRAM, power back-upSLC 5/01 or SLC 5/02 processors, 9-4SLC 5/03 and higher proce

IndexI–9Publication 1747-6.2sinking and sourcing, 7-1contact output circuits, 7-2Sinking Device with Sourcing InputModule Circuit, 7-3Sinking Devi

IndexI–10Publication 1747-6.2Ttestinginputs, 8-5outputs, 8-7processor, 8-3program, 8-9tools needed for installation, 1-1total watts, defined, F-

Allen-Bradley, a Rockwell Automation Business, has been helping its customers improveproductivity and quality for more than 90 years. We design, manuf

2–2Selecting Your Hardware ComponentsPublication 1747-6.2The SLC 500 programmable controller has features that previouslycould only be found in large

2–3Selecting Your Hardware ComponentsPublication 1747-6.2Principles of Machine ControlYou enter a logic program into the controller using the softwar

2–4Selecting Your Hardware ComponentsPublication 1747-6.2SLC 500 modular processors are designed to meet a wide range ofapplications, from small stan

2–5Selecting Your Hardware ComponentsPublication 1747-6.2Processor Communication OptionsThe SLC 500 processors support different types of communicati

2–6Selecting Your Hardware ComponentsPublication 1747-6.2Protocol OptionsEthernet TCP/IP Protocol — Standard Ethernet, utilizing theTCP/IP protocol,

Publication 1747-6.2The information below summarizes the changes to this manual sincethe last printing.To help you find new informat

2–7Selecting Your Hardware ComponentsPublication 1747-6.2DF1 Half-Duplex Protocol (Master and Slave) — DF1Half-Duplex protocol provides a multi-drop

2–8Selecting Your Hardware ComponentsPublication 1747-6.2SLC 500 System Test General SpecificationsThe table below lists SLC 500 system test specific

2–9Selecting Your Hardware ComponentsPublication 1747-6.2Processor General SpecificationsThe table below lists general specifications for SLC 500 mod

2–10Selecting Your Hardware ComponentsPublication 1747-6.2Memory Backup for the 1747-L511, SLC 5/01 ProcessorThe curve below illustrates the ability

2–11Selecting Your Hardware ComponentsPublication 1747-6.2To select a power supply, you need the following documents:• power supply worksheet (see ap

2–12Selecting Your Hardware ComponentsPublication 1747-6.2Example for Selecting Power SuppliesSelect a power supply for chassis 1 and chassis 2 in th

2–13Selecting Your Hardware ComponentsPublication 1747-6.2Slot Numbers DescriptionCatalogNumberPowerSupply at 5V dc(Amps)PowerSupply at 24V dc(Amps)0

2–14Selecting Your Hardware ComponentsPublication 1747-6.2Example — Worksheet for Selecting a 1746 Power SupplyIf you have a multiple chassis system,

2–15Selecting Your Hardware ComponentsPublication 1747-6.2The enclosure protects the equipment from atmosphericcontamination. Standards established

2–16Selecting Your Hardware ComponentsPublication 1747-6.2DH-485 Interface ConverterFor communication, use an RS-232/DH-485 Interface Convertor(Catal

Table of Contents iiiPublication 1747-6.2Table of ContentsPrefaceWho Should Use this ManualP–1. . . . . . . . . . . . . . . . . . . . . . . . . . . Ho

2–17Selecting Your Hardware ComponentsPublication 1747-6.2A configurable communications port on the interface supportsRS-485 and RS-232. Use DH-485

2–18Selecting Your Hardware ComponentsPublication 1747-6.2You can plug these optional EEPROM (Electrically ErasableProgrammable Read Only Memory) and

2–19Selecting Your Hardware ComponentsPublication 1747-6.2!ATTENTION: Make sure the adapter is insertedproperly or damage could result.The following

2–20Selecting Your Hardware ComponentsPublication 1747-6.2The memory module for the SLC 5/03, SLC 5/04, and SLC 5/05processors is called Flash EPROM

2–21Selecting Your Hardware ComponentsPublication 1747-6.2You can burn a program into an EEPROM memory module using aprocessor that is the same or di

2–22Selecting Your Hardware ComponentsPublication 1747-6.2If there is high frequency conducted noise in or around yourdistribution equipment, we reco

2–23Selecting Your Hardware ComponentsPublication 1747-6.2The recommendations given previously provide favorable operatingconditions for most control

2–24Selecting Your Hardware ComponentsPublication 1747-6.2Selecting Surge SuppressorsMost output modules have built-in surge suppression to reduce th

2–25Selecting Your Hardware ComponentsPublication 1747-6.2!ATTENTION: Damage could occur to SLC 500 triacoutputs if you use suppressors having RC ne

2–26Selecting Your Hardware ComponentsPublication 1747-6.2Selecting Contact ProtectionInductive load devices such as motor starters and solenoids may

Table of ContentsivPublication 1747-6.2DH-485 Interface Converter 2–16. . . . . . . . . . . . . . . . . . . . . . . . Monitoring with a Data Table Acc

2–27Selecting Your Hardware ComponentsPublication 1747-6.2Transistor Output Transient PulsesThis section applies to the following SLC 500 fixed I/O p

2–28Selecting Your Hardware ComponentsPublication 1747-6.2To reduce the possibility of inadvertent operation of devicesconnected to transistor output

Chapter 3Publication 1747-6.2System InstallationRecommendationsTo help you install the SLC 500 programmable controller as safelyand securely as possi

3–2System Installation RecommendationsPublication 1747-6.2The figure below depicts acceptable layouts. Follow therecommended minimum spacing to allo

3–3System Installation RecommendationsPublication 1747-6.2For most applications, normal convection cooling will keep theadapter components within the

3–4System Installation RecommendationsPublication 1747-6.2!ATTENTION: The 1746 chassis, the enclosure, andother control devices must be properly gro

3–5System Installation RecommendationsPublication 1747-6.2Special Grounding Considerations for DC Applications using1746-P3!ATTENTION: Any voltage a

3–6System Installation RecommendationsPublication 1747-6.2Modification to the SLC 500 ChassisSLC 500 chassis (1746-A4, -A7, -A10, and -A13) manufactu

3–7System Installation RecommendationsPublication 1747-6.2A hard-wired master control relay (supplied by you) provides aconvenient means for emergenc

3–8System Installation RecommendationsPublication 1747-6.2Emergency-Stop SwitchesAdhere to the following points concerning emergency-stop switches:•

Table of Contents vPublication 1747-6.2Chapter 4Mounting Modular Hardware Style Units 4–1. . . . . . . . . . . . . . . . . . . 4-Slot Modular Chassis

3–9System Installation RecommendationsPublication 1747-6.2!ATTENTION: Your SLC 500 power supply can bedamaged by voltage surges when switching indu

3–10System Installation RecommendationsPublication 1747-6.2Loss of Power SourceThe chassis power supplies are designed to withstand brief powerlosses

3–11System Installation RecommendationsPublication 1747-6.2Safety considerations are an important element of proper systeminstallation. Actively thi

3–12System Installation RecommendationsPublication 1747-6.2Periodic Tests of Master Control Relay CircuitAny part can fail, including the switches in

Chapter 4Publication 1747-6.2Mounting Your SLC 500Control SystemThis chapter provides mounting dimensions for:• 4, 7, 10, and 13-slot chassis• link c

4–2Mounting Your SLC 500 Control SystemPublication 1747-6.27-Slot Modular Chassis145(5.71)Front View171(6.73)Left Side View1.0(0.04)(5.51)140340(13.3

4–3Mounting Your SLC 500 Control SystemPublication 1747-6.210-Slot Modular Chassis145(5.71)Left Side View1.0(0.04)158(6.22)140(5.51)140(5.51)140(5.51

4–4Mounting Your SLC 500 Control SystemPublication 1747-6.213-Slot Modular Chassis145(5.71)171(6.73)140(5.51)Left Side View1.0(0.04)158(6.22)140(5.51

4–5Mounting Your SLC 500 Control SystemPublication 1747-6.2Link Coupler (AIC)Front View159(6.24)137(5.41)14(0.55)38(1.50)R 2.74(0.11)5.5 Dia.(0.216)

4–6Mounting Your SLC 500 Control SystemPublication 1747-6.2AIC+ Advanced Interface Converter (1761-NET-AIC)52.07 mm(2.05 in.)27.7 mm(1.09 in.)118 mm(

Table of ContentsviPublication 1747-6.2Recommendations for Wiring I/O Devices 7–5. . . . . . . . . . . . . . . . . . Features of an I/O Module 7–6. .

Chapter 5Publication 1747-6.2Identifying the Components ofYour ProcessorThis chapter covers the following:• SLC 5/01 hardware features• SLC 5/02 hard

5–2Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/01 processor provides:• two choices of program memory size – 1K or 4K in

5–3Identifying the Components of Your ProcessorPublication 1747-6.2The table below provides a general explanation of the SLC 5/01processor LEDs.➀Proc

5–4Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/02 processor offers an enhanced instruction set, increaseddiagnostic cap

5–5Identifying the Components of Your ProcessorPublication 1747-6.2The figure below shows some of the hardware components of theSLC 5/02 processor (1

5–6Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/03 processor offers the following:• program memory size of 8K or 16K• co

5–7Identifying the Components of Your ProcessorPublication 1747-6.2The figure below shows some of the hardware components of theSLC 5/03 processors (

5–8Identifying the Components of Your ProcessorPublication 1747-6.2The table below provides a general explanation of each processorstatus LED on the

5–9Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/04 processors offer the following:• program memory sizes of 16K, 32K, or

5–10Identifying the Components of Your ProcessorPublication 1747-6.2This figure below shows some of the hardware components of theSLC 5/04 processors

Table of Contents viiPublication 1747-6.2Identifying SLC 5/02 Processor Communication Errors 10–9. . . . . . . Troubleshooting the SLC 5/03, SLC 5/04,

5–11Identifying the Components of Your ProcessorPublication 1747-6.2The table below provides a general explanation of each processorstatus LED on the

5–12Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/05 processors offer the following:• program memory sizes of 16K, 32K, o

5–13Identifying the Components of Your ProcessorPublication 1747-6.2The figure below shows some of the hardware components of theSLC 5/05 processors

5–14Identifying the Components of Your ProcessorPublication 1747-6.2The table below provides a general explanation of the processorstatus LEDs.Proces

5–15Identifying the Components of Your ProcessorPublication 1747-6.2The SLC 5/03, SLC 5/04, and SLC 5/05 processors include a3-position keyswitch on

5–16Identifying the Components of Your ProcessorPublication 1747-6.2REM PositionThis position places the processor in the Remote mode: either theREMo

Chapter 6Publication 1747-6.2Installing Your HardwareComponentsThis chapter shows you how to install the following hardwarecomponents:• your processo

6–2Installing Your Hardware ComponentsPublication 1747-6.2The following explains how to install your modules.1. Align circuit board of the module wit

6–3Installing Your Hardware ComponentsPublication 1747-6.2Always turn off power to the controller before removing theprocessor or inserting or removi

6–4Installing Your Hardware ComponentsPublication 1747-6.24. Install the processor module into the chassis.5. Restore power to the controller.Removin

Table of ContentsviiiPublication 1747-6.2Connecting the Communication Cable to the Isolated Link CouplerA–12. . . . . . . . . . . . . . . . . . . . .

6–5Installing Your Hardware ComponentsPublication 1747-6.2Communicating via DF1 Full-Duplex to an SLC 5/04 Processor with DF1to DH+ Passthru EnabledD

6–6Installing Your Hardware ComponentsPublication 1747-6.28. Apply power to the chassis containing the processor whilewatching the LED display. All

6–7Installing Your Hardware ComponentsPublication 1747-6.2Component Placement!ATTENTION: Jumper J4, located on the bottomcorner of the motherboard,

6–8Installing Your Hardware ComponentsPublication 1747-6.2If you have multiple chassis configurations, install the chassisinterconnect cable before i

6–9Installing Your Hardware ComponentsPublication 1747-6.2POWERFusePOWER100/120 Volts200/240 VoltsFuse85–132V ac170–265V acJumper SelectionJumper Sel

6–10Installing Your Hardware ComponentsPublication 1747-6.2Two cables are available to link modular hardware chassis. CatalogNumber 1746-C7 cable is

Chapter 7Publication 1747-6.2Wiring Your I/O ModulesThis chapter describes how to wire your I/O modules. It covers thefollowing:• defining sinking a

7–2Wiring Your I/O ModulesPublication 1747-6.2Contact Output Circuits — AC or DCRelays can be used for either AC or DC output circuits andaccommodate

7–3Wiring Your I/O ModulesPublication 1747-6.2Sinking Device with Sourcing Input Module CircuitThe field device is on the negative side of the power

7–4Wiring Your I/O ModulesPublication 1747-6.2Careful wire routing within the enclosure helps to cut down electricalnoise between I/O lines. Follow