Rockwell-automation 2098 CompactLogix Indexing Motion Accelerator Tool Bedienungsanleitung

Quick StartHardware SelectionPlan System LayoutPlan System WiringMotion Logix IntegrationMotion FactoryTalk View IntegrationMotion System Application

10 Publication IASIMP-QS011B-EN-P — January 2009PrefaceRequired SoftwareTo complete this quick start, the following software is required.Conventions U

100 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program OverviewAxis/Equipment ControlThe individual axis actions are co

Publication IASIMP-QS011B-EN-P — January 2009 101CompactLogix Base Program Overview Appendix AAdd Your Application CodeFollow these steps to add appli

102 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program Overview3. Replace rungs 2 and 3 of the R06_AutoMotion routine w

Publication IASIMP-QS011B-EN-P — January 2009 103CompactLogix Base Program Overview Appendix AUser-defined Data TypesThe pre-configured Logix program

104 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program OverviewAdd-On InstructionsThe real power and advantage of the C

Publication IASIMP-QS011B-EN-P — January 2009 105CompactLogix Base Program Overview Appendix APhaseManagerPhaseManager integrates equipment phases int

106 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program OverviewNotes:

Publication IASIMP-QS011B-EN-P — January 2009 107Appendix BPhaseManager for S-88 UsersThe pre-configured CompactLogix program template is driven by a

108 Publication IASIMP-QS011B-EN-P — January 2009Appendix B PhaseManager for S-88 Users3. Select the Edits Tags tab and scroll down to the tags shown

Publication IASIMP-QS011B-EN-P — January 2009 109PhaseManager for S-88 Users Appendix B4. Drag the P00_Control_SM program to the Unscheduled Programs

PrefacePublication IASIMP-QS011B-EN-P — January 2009 11Additional ResourcesResource Descriptionhttp://www.ab.com Provides access to the Allen-Bradley

110 Publication IASIMP-QS011B-EN-P — January 2009Appendix B PhaseManager for S-88 Users7. Drag the PZ_GenericMachine_MANUAL_PM Phase to the T00_Main t

Publication IASIMP-QS011B-EN-P — January 2009 111PhaseManager for S-88 Users Appendix BReschedule Programs in T00_Main1. Right-click on T00_Main and s

112 Publication IASIMP-QS011B-EN-P — January 2009Appendix B PhaseManager for S-88 UsersMaking Changes to Operator Interface ScreensFollow these steps

Publication IASIMP-QS011B-EN-P — January 2009 113PhaseManager for S-88 Users Appendix B8. Right-click on it and select Rename.9. Change the name of th

114 Publication IASIMP-QS011B-EN-P — January 2009Appendix B PhaseManager for S-88 UsersNotes:

115Publication IASIMP-QS011B-EN-P — January 2009 115Appendix CTroubleshootingThis appendix provides troubleshooting information for the logic provided

116 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting1. Expand the P00_Control program and open the R04_Commands_MANUAL routine.

Publication IASIMP-QS011B-EN-P — January 2009 117Troubleshooting Appendix C6. Issue the command that you feel is failing to execute, such as the Jog F

118 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting3. If not, make sure that your controller is in Run Mode, and that the HMI

Publication IASIMP-QS011B-EN-P — January 2009 119Troubleshooting Appendix C4. Move to rung 3 of this routine and note the value of the ERROR word show

12 Publication IASIMP-QS011B-EN-P — January 2009PrefaceNotes:

120 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting3. Open the R03_EnableDisable_FaultReset routine for this axis. 4. Move to

Publication IASIMP-QS011B-EN-P — January 2009 121Troubleshooting Appendix CCorrect Manual Cycle Problem: ManualCycle.StepIndex Stops at 200If the Manu

122 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting4. Follow the instructions shown for the associated ERROR CODE and execute

Publication IASIMP-QS011B-EN-P — January 2009 123Troubleshooting Appendix C3. Verify that the Release Manual Control message is not being displayed. I

124 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting4. If this is not the problem, move to rung 9 of the R03_Commands_AUTO rout

Publication IASIMP-QS011B-EN-P — January 2009 125Troubleshooting Appendix CCorrect Aborted/Resetting State Problem: AutoCycle.StepIndex Stops at 10If

126 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting5. Click on the AOI_MAFR instruction and press the F1 key for assistance wi

Publication IASIMP-QS011B-EN-P — January 2009 127Troubleshooting Appendix C4. Move to rung 11 and verify that all Axis_nn_Status.Enabled status bits a

128 Publication IASIMP-QS011B-EN-P — January 2009Appendix C Troubleshooting5. Move to rung 11 of the R02_MachineMonitor routine in the P00_Control pro

Publication IASIMP-QS011B-EN-P — January 2009 129Troubleshooting Appendix CProblems in the Idle or Running State• If the state machine makes it to the

Publication IASIMP-QS011B-EN-P — January 2009 13Chapter 1CD InstallationIn this chapter, you install the Kinetix Accelerator Toolkit program CD to yo

130 Publication IASIMP-QS011B-EN-P — January 2009Appendix C TroubleshootingCorrect Idle/Running State Problem: AutoCycle.StepIndex Stops at 110If the

Publication IASIMP-QS011B-EN-P — January 2009 131Troubleshooting Appendix Ccommand associated with this status bit to execute. Your application code m

132 Publication IASIMP-QS011B-EN-P — January 2009Appendix C TroubleshootingNotes:

Publication IASIMP-QS011B-EN-P — January 2009How Are We Doing?Your comments on our technical publications will help us serve you better in the futur

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Publication IASIMP-QS011B-EN-P — January 2009 Copyright © 2009 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.Rockwell Automatio

14 Publication IASIMP-QS011B-EN-P — January 2009Chapter 1 CD InstallationInstall the Kinetix Accelerator Toolkit ProgramFollow these steps to download

Publication IASIMP-QS011B-EN-P — January 2009 15CD Installation Chapter 1The Kinetix Accelerator Toolkit program starts.Follow the steps in the remain

16 Publication IASIMP-QS011B-EN-P — January 2009Chapter 1 CD InstallationNotes:

Publication IASIMP-QS011B-EN-P — January 2009 17Chapter 2Hardware SelectionIn this chapter, you make your motion application hardware selection. You c

18 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware SelectionFollow These StepsComplete the following steps to select your motion syste

Publication IASIMP-QS011B-EN-P — January 2009 19Hardware Selection Chapter 2Installing Motion Analyzer SoftwareMotion Analyzer software is a comprehen

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines

20 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware SelectionInstall Motion Analyzer Software from the Kinetix Accelerator Toolkit CDFo

Publication IASIMP-QS011B-EN-P — January 2009 21Hardware Selection Chapter 24. Double-click MotionAnalyzer 4.x.exe. 5. Follow the on-screen instructio

22 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware Selection2. Use the Product Family drop-down menu to select Ultra3000. (Kinetix 600

Publication IASIMP-QS011B-EN-P — January 2009 23Hardware Selection Chapter 2Review Basic Panel Component ListingsThe tables in this section include se

24 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware SelectionCompactLogix L31, 200/230V Base System# Used Components Cat. No. Descripti

Publication IASIMP-QS011B-EN-P — January 2009 25Hardware Selection Chapter 2CompactLogix L23E, 200/230V Base System# Used Components Cat. No. Descript

26 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware SelectionVerify Base System Performance SpecificationsThis section provides system

Publication IASIMP-QS011B-EN-P — January 2009 27Hardware Selection Chapter 2Ultra3000 Drives/MP-Series Low Inertia Motor Curves

28 Publication IASIMP-QS011B-EN-P — January 2009Chapter 2 Hardware SelectionSelect Add-In ComponentsFollow these steps to add components to your base

Publication IASIMP-QS011B-EN-P — January 2009 29Chapter 3Plan System LayoutIn this chapter, you layout the system components selected in Chapter 2. Us

Publication IASIMP-QS011B-EN-P — January 2009 3Where to StartFollow the path below to complete your CompactLogix Indexing Motion application.Chapter 3

30 Publication IASIMP-QS011B-EN-P — January 2009Chapter 3 Plan System LayoutFollow These StepsComplete the following steps to plan your system layout

Publication IASIMP-QS011B-EN-P — January 2009 31Plan System Layout Chapter 3Load Basic System CAD DrawingsThe Kinetix Accelerator Toolkit CD provides

32 Publication IASIMP-QS011B-EN-P — January 2009Chapter 3 Plan System LayoutVerify Your Basic Panel LayoutThe basic motion control panel layout is sho

Publication IASIMP-QS011B-EN-P — January 2009 33Plan System Layout Chapter 3Modifying Your Motion Panel LayoutFollow the steps in this section if you

34 Publication IASIMP-QS011B-EN-P — January 2009Chapter 3 Plan System LayoutDownloading Other Allen-Bradley CAD DrawingsFollow these steps if you want

Publication IASIMP-QS011B-EN-P — January 2009 35Chapter 4Plan System WiringIn this chapter, you plan the cable layout for your system components place

36 Publication IASIMP-QS011B-EN-P — January 2009Chapter 4 Plan System Wiring• Ultra3000 Digital Servo Drive Installation Manual, publication 2098-IN00

Publication IASIMP-QS011B-EN-P — January 2009 37Plan System Wiring Chapter 4Load Basic System CAD DiagramsThe Kinetix Accelerator Toolkit CD, publicat

38 Publication IASIMP-QS011B-EN-P — January 2009Chapter 4 Plan System Wiring5. Use your CAD program to open these and other wiring diagram CAD files.•

Publication IASIMP-QS011B-EN-P — January 2009 39Plan System Wiring Chapter 4Route Cables for Your Motion PanelThe base system enclosure diagrams for t

4 Publication IASIMP-QS011B-EN-P — January 2009Where to StartNotes:

40 Publication IASIMP-QS011B-EN-P — January 2009Chapter 4 Plan System WiringLay Out DeviceNet and Ethernet CablesA sample DeviceNet and Ethernet cable

Publication IASIMP-QS011B-EN-P — January 2009 41Chapter 5Motion Logix IntegrationIn this chapter, you configure your servo drives, your DeviceNet netw

42 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationFollow These StepsComplete the following steps to configure your Com

Publication IASIMP-QS011B-EN-P — January 2009 43Motion Logix Integration Chapter 5Configure Your Servo DrivesFollow these steps to configure your Serv

44 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration7. Double-click the drive symbol in the On-Line section to view its

Publication IASIMP-QS011B-EN-P — January 2009 45Motion Logix Integration Chapter 514.For the Logic Command Mask, click the down arrow to view the pull

46 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration20.Exit Ultraware.Configure Your Logix DeviceNet ModuleFollow these

Publication IASIMP-QS011B-EN-P — January 2009 47Motion Logix Integration Chapter 56. Click Browse to begin browsing to your DeviceNet module. 7. Selec

48 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration2. When the software opens, click the Online button to go online to

Publication IASIMP-QS011B-EN-P — January 2009 49Motion Logix Integration Chapter 512.Double-click the 1769-SDN scanner module to begin configuring the

Publication IASIMP-QS011B-EN-P — January 2009 5PrefaceIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Require

50 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationAdditional Information for Single and Multi-Axis SystemsThe followin

Publication IASIMP-QS011B-EN-P — January 2009 51Motion Logix Integration Chapter 5The Output tabs also look similar, but contain more data. Notice tha

52 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationSelect Your Logix Application FileChoose the correct file for your s

Publication IASIMP-QS011B-EN-P — January 2009 53Motion Logix Integration Chapter 5The RSLogix 5000 software launches and your application file opens.

54 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationChanging the Slot Number of the DeviceNet Module(Optional) If you ar

Publication IASIMP-QS011B-EN-P — January 2009 55Motion Logix Integration Chapter 5In this example, GenericMachine_COND is renamed SorterMachine_COND.U

56 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration3. For wizard Step 2, locate and double-click the DeviceNet scanner

Publication IASIMP-QS011B-EN-P — January 2009 57Motion Logix Integration Chapter 57. Click Yes to the prompt about inserting tags and logic. 8. Th

58 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration3. Scroll to the bottom of the tag editor and locate the tags create

Publication IASIMP-QS011B-EN-P — January 2009 59Motion Logix Integration Chapter 5Configure Axis PropertiesFollow these steps to configure the axes of

6 Publication IASIMP-QS011B-EN-P — January 2009Table of ContentsLoad and Open Logix Application File . . . . . . . . . . . . . . . . 52Configure Yo

60 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix Integration9. Repeat step 4…step 8 for each additional axis.The result might lo

Publication IASIMP-QS011B-EN-P — January 2009 61Motion Logix Integration Chapter 55. Repeat step 3 and step 4 for each additional axis. Configure Logi

62 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationThe IP address shown is an example. Yours will be different.8. Click

Publication IASIMP-QS011B-EN-P — January 2009 63Motion Logix Integration Chapter 53. Choose Communications>Who Active. The Who Active window opens.

64 Publication IASIMP-QS011B-EN-P — January 2009Chapter 5 Motion Logix IntegrationNotes:

Publication IASIMP-QS011B-EN-P — January 2009 65Chapter 6Motion FactoryTalk View IntegrationIn this chapter, you configure your FactoryTalk View ME ap

66 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationFollow These StepsComplete the following steps to configu

Publication IASIMP-QS011B-EN-P — January 2009 67Motion FactoryTalk View Integration Chapter 6Select Your FactoryTalk View ME Application FileLoad and

68 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationThe Application Manager window opens.5. Select Restore th

Publication IASIMP-QS011B-EN-P — January 2009 69Motion FactoryTalk View Integration Chapter 6Configure Local CommunicationsThe Local tab in Communicat

Publication IASIMP-QS011B-EN-P — January 2009 7Table of ContentsAppendix BPhaseManager for S-88 UsersMaking Changes to the Program Template . . . . .

70 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationThe Communications Setup window opens.9. Click the Design

Publication IASIMP-QS011B-EN-P — January 2009 71Motion FactoryTalk View Integration Chapter 6Configure Target CommunicationsThe Target tab displays th

72 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationAdding Axes to the ProjectThe CIMME_U3k_PVPxxxx_v00x.apa

Publication IASIMP-QS011B-EN-P — January 2009 73Motion FactoryTalk View Integration Chapter 62. Right-click Axis x Status and select Duplicate. The

74 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View Integration6. Edit parameters 2 and 3. In this example:#2 = AXIS_02

Publication IASIMP-QS011B-EN-P — January 2009 75Motion FactoryTalk View Integration Chapter 63. Click the first empty row in the Tags editor window.Ro

76 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationThe Axis Selection display dialog box opens.3. Right-clic

Publication IASIMP-QS011B-EN-P — January 2009 77Motion FactoryTalk View Integration Chapter 611.Return to the Goto Display Button Properties window an

78 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationEdit Axis Shortcuts In this example, AXIS_01 is renamed C

Publication IASIMP-QS011B-EN-P — January 2009 79Motion FactoryTalk View Integration Chapter 63. Repeat step 2 for each SelectedAxisx HMI tag.Test the

8 Publication IASIMP-QS011B-EN-P — January 2009Table of ContentsNotes:

80 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationDownload Fonts to the TerminalBecause PanelView Plus term

Publication IASIMP-QS011B-EN-P — January 2009 81Motion FactoryTalk View Integration Chapter 6The Transfer Utility window returns.9. Expand the Etherne

82 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View Integration5. Click the File Transfer Utility button on the tool bar

Publication IASIMP-QS011B-EN-P — January 2009 83Motion FactoryTalk View Integration Chapter 69. Browse for your PanelView Plus terminal. 10.Select Dow

84 Publication IASIMP-QS011B-EN-P — January 2009Chapter 6 Motion FactoryTalk View IntegrationThe Load Application window opens.4. Scroll through the l

Publication IASIMP-QS011B-EN-P — January 2009 85Chapter 7Motion System Application GuideIn this chapter, you are guided through the pre-configured Fac

86 Publication IASIMP-QS011B-EN-P — January 2009Chapter 7 Motion System Application GuideFollow These StepsComplete the following display overview ste

Publication IASIMP-QS011B-EN-P — January 2009 87Motion System Application Guide Chapter 7Startup DisplayWith power applied to your CompactLogix Indexi

88 Publication IASIMP-QS011B-EN-P — January 2009Chapter 7 Motion System Application GuideUse the Manual Control DisplayFollow these steps to home and

Publication IASIMP-QS011B-EN-P — January 2009 89Motion System Application Guide Chapter 7Use the Auto Control DisplayThe Auto Control display lets you

Publication IASIMP-QS011B-EN-P — January 2009 9PrefaceIntroductionThis quick start provides examples of using a CompactLogix controller to connect to

90 Publication IASIMP-QS011B-EN-P — January 2009Chapter 7 Motion System Application Guide2. Press Start.3. Check for power to drives, verify that you

Publication IASIMP-QS011B-EN-P — January 2009 91Motion System Application Guide Chapter 7Use the Trend DisplayThe Trend display lets you view current,

92 Publication IASIMP-QS011B-EN-P — January 2009Chapter 7 Motion System Application GuideUse the Axis Status DisplayThe Axis Status display shows gene

Publication IASIMP-QS011B-EN-P — January 2009 93Motion System Application Guide Chapter 7Use the Fault Log DisplayThe Fault Log display lets you monit

94 Publication IASIMP-QS011B-EN-P — January 2009Chapter 7 Motion System Application GuideUse the Security DisplayThe security feature of FactoryTalk V

Publication IASIMP-QS011B-EN-P — January 2009 95Appendix ACompactLogix Base Program OverviewThe pre-configured CompactLogix program is a Rockwell Auto

96 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program OverviewMain Machine Control (P00_Control)All machine control is

Publication IASIMP-QS011B-EN-P — January 2009 97CompactLogix Base Program Overview Appendix AOverall Program FlowThe automatic cycle and the manual cy

98 Publication IASIMP-QS011B-EN-P — January 2009Appendix A CompactLogix Base Program OverviewAutomatic Machine Cycle Commands The diagram above shows

Publication IASIMP-QS011B-EN-P — January 2009 99CompactLogix Base Program Overview Appendix AAction Taken Should any of these command action states fa