Rockwell-automation AADvance Controller Solutions Handbook Bedienungsanleitung

AADvance The Next Step in Automation AADvance Controller Solutions Handbook Issue: 09 DOCUMENT: 553631 (ICSTT-RM447J_EN_P)

   x Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Estimate Module Supply Power Dissipatio

   7-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) The processor base unit provides the

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-7 T9100 Base Unit Specification Table 22: T9100 Processor Base Unit Specification Att

   7-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9300 I/O Base Unit (3 way) The AADva

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-9 The bus and power connections from the processor base unit enter the backplane at the

   7-10 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9310 Expansion Cable Assembly The T

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-11 T9310 Extension Cable Specification Table 24: T9310 Extension Cable Specification

   7-12 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9401/2 Digital Input Module, 24V dc

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-13 T9401/2 Digital Input Module Specification Table 25: T9401/2 Digital Input Module

   7-14 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9801/2/3 Termination Assemblies for

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-15 T9801/2/3 Digital Input Termination Assembly Specification Table 26: T9801/2/3 Dig

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: xi Power Supply Requirements ...

   7-16 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9431/2 Analogue Input Module, 8/16

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-17 T9431/2 Analogue Input Module Specification Table 27: Analogue Input Module Specif

   7-18 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Weight T9431: 280g (10 oz.) T9432: 3

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-19 T9831/2/3 Analogue Input Termination Assembly Specification Table 28: Analogue Inp

   7-20 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9451 Digital Output Module, 24V dc,

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-21 T9451 Digital Output Module Specification Table 29: Digital Output Module Specific

   7-22 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) * SIL3 is the maximum achievable for

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-23 T9851/2 Digital Output Termination Assembly Specifications Table 30: Digital Outpu

   7-24 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9481/2 Analogue Output Module The

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-25 T9481/2 Analogue Output Module Specification Table 31: Analogue Output Module Spec

   7-26 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Maximum range 0 - 750limited b

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-27 T9881/2 Analogue Output Termination Assembly Specification Table 32: Analogue Outp

   7-28 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) This page intentionally le

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 8-1 The AADvance Workbench environment facilitates the task of automation throughout the

   8-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Support for Variable Types For each c

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 8-3 Aids to Software Development The development environment automatically verifies the

   8-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) DIN Rails Fitting You can install the

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 9-1 The AADvance controller is supplied as 'open' type equipment, ready for ins

   9-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) CAUTION HEAT DISSIPATION AND ENCLOS

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 9-3 Base Units, DIN Rail installations and Expansion Cables Base units fit together side

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-1 An AADvance system consists of an AADvance controller, an external operator's wo

   9-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Power Supply Requirements A controlle

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 9-5

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 10-1 Bases Part No. Part Description T9100 Processor base unit T9300 I/O base unit (3 way

   10-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9831 Analogue input TA, 16 channel,

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 10-3 T9903 Replacement coding pegs (pack of 20) T990

   10-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9902: SMF Omni-Block, Surface Moun

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 11-1 Glossary of Terms A accuracy The degree of conformity of a measure to a standar

   11-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) blanking cover A plastic moulding to

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 11-3 Glossary of Terms consumer The consuming controller requests the tag from the

   1-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) The significant benefits of the AADva

   11-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) fault reset button The momentary act

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 11-5 Glossary of Terms hot swap See live insertion. I I/O base unit A backplane ass

   11-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) M manual call point A component of a

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 11-7 Glossary of Terms processor module The application execution engine of the AADv

   11-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) SFF Safe Failure Fraction. Given by

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 11-9 Glossary of Terms U U Rack unit. A unit of measure used to describe the height

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 12-1 For more information about the AADvance system refer to the associated Rockwell Auto

   12-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) 553847 PFH avg and PFDavg Data This

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-3 Single input modules are designed to meet SIL3 and in the most basic simplex configur

   1-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Time Stamp Accuracy 10ms Safety ac

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-5 Throughput time is the time from input change to output action. Due to the discrete n

   1-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Functional Stress 5Hz to 9Hz Con

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-7 Controller TUV Certification TÜV Certification TÜV is the safety certifying authorit

   ii Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) This page intentionally left

   1-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Products Covered The products investi

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-9 Listed Accessories for use with PLCs: 9100 Processor Backplane, 9300 I/O Backplane, 9

   1-10 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Certificate The AADvance controller

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-11 The AADvance controller has also been evaluated under certificate IECEx UL 12.0032X

   1-12 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) KCC-EMC Registration KCC- EMC Regis

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-13 Main Components Hardware Components Each controller is built from a standard range o

   1-14 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) AADvance Workstation Software and A

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-15 Programs can be simulated and tested and tested on the computer before downloading t

   1-16 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Controller Functionality SNTP The AA

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-17 Note: The CIP Protocol is intended to allow AADvance users to exchange data between

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: iii Notice In no event will Rockwell Automation be responsible or liable for indir

   1-18 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Figure 1: Example HART Pass-through

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-19 The physical network is considered a "Black Channel" so the design of the

   1-20 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Peer-to-Peer AADvance provides the c

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-21 Safety Related Peer-to-Peer Configurations The following Peer-to-Peer configuratio

   1-22 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Peer-to-Peer Settings TÜV Certified

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-23 Modbus Master The AADvance controller can be used as a Modbus master to one or mor

   1-24 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Modbus Master Hardware and Physical

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-25 Controller IP Address Setting The AADvanceDiscover Utilility uses a discovery and co

   1-26 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Ethernet Forwarding When enabled, th

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-27 Transparent Communication Interface (TCI) The AADvance controller processor module p

   iv Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Notes and Symbols used in this manual

   1-28 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Technical Features TUV Approved Op

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-29 System Modification and On-line Updates The AADvance controller has a modular desi

   1-30 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) When new I/O modules need to be adde

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-31 ControlFLASH Firmware Upgrades The AADvance controller supports upgrades of processo

   1-32 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Physical Features An innovative fe

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-33 The depth of the base unit (18mm) excludes the parts of the backplane connectors tha

   1-34 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Base units are moulded from a simila

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-35 Module Locking Mechanism Each module carries a locking mechanism, which secures the

   1-36 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Part No: Digital Input Fuses T9901

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 1-37 Ethernet, Serial Data and Power Connections The external connections for Earthing, E

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: v Issue Record Issue Date Comments 01 Dec 2008 First Issue 02 Feb 2009 03 Feb 201

   1-38 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Field Wiring Connections Field conne

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-1 An AADvance controller can be configured to manage non-safety up to SIL 3 safety rela

   2-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) SIL2 Fail-safe Architecture The follo

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-3 SIL2 Fault Tolerant Input Architectures A SIL2 fault tolerant input architecture can

   2-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) SIL2 Output Architecture A SIL2 outpu

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-5 SIL2 Fault Tolerant Input High Demand Architecture A SIL2 fault tolerant "High D

   2-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Position Module Type I/P A 2 × T9401/

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-7 SIL3 Fail-safe I/O, Fault Tolerant Processor A SIL3, fail-safe I/O with a fault toler

   2-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Table 9: Modules for SIL3 Fail-saf

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-9 Table 10: Modules for SIL3 Fault Tolerant Architectures Position Module Type I/P

   vi Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Forward This technical manual describe

   2-10 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) SIL3 TMR Input and Processor, Fault

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-11 CPU A & CPU B 3 × T9110 Processor Module, T9100 Processor Base Unit, O/P A 2 ×

   2-12 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Table 14: Output Modules Modul

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 2-13 This page intentionally left blank

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 3-1 The controller supports a range of architectures. This chapter describes how to build

   3-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Low Demand SIL2 Architecture This is

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 3-3 Data Input and Output A controller can support up to 48 I/O modules in total (on 16

   3-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Adding a 2nd Processor for a Higher S

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 3-5 Dual Architecture for Fault Tolerant Applications Fault Tolerant Input and SIL3 Outpu

   3-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Increasing I/O Capacity The capacity

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 3-7 Triple Modular Redundant Architecture A SIL3 TMR architecture offers the highest leve

   3-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) You can add further groups of three i

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 4-1 It is straightforward to implement single, dual and triple I/O architectures for a co

   4-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller)

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 4-3 Mixed I/O Architectures An application might readily justify a dual processor and dua

   4-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Mixed Safety Integrity Levels Such is

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 4-5 Distributed Architectures AADvance is designed to support a distributed safety archit

   4-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Typical Network Applications A typica

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 4-7 Controller Network Connectors The controller features six autosensing 10/100BASE-TX E

   viii Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Contents Chapter 1 The AADvan

   4-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) This page intentionally lef

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 5-1 The AADvance design concept provides an expandable solution for every application thr

   5-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Simplex I/O Channel Capacity When you

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 5-3 Dual I/O Channel Capacity When you need I/O modules arranged in dual redundant format

   5-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Triple Modular Redundant Channel Capa

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 5-5 Adding I/O Channel Capacity You can specify a new controller to have the precise quan

   5-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Redundancy and Fault Tolerance A sign

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 6-1 This chapter provides a list of key information needed to specify a new AADvance cont

   6-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Define a New System The charts use m

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 6-3

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: ix Serial Communications ...

   6-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller)

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 6-5 Choosing Termination Assemblies The use of termination assemblies gives the AADvance

   6-6 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Estimate AADvance Controller Weight U

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 6-7 Estimate Module Supply Power Dissipation and Field Loop Power Dissipation Module su

   6-8 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) This page intentionally lef

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-1 This chapter provides a brief technical overview and technical specification of each

   7-2 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) T9110 Processor Module The T9110 pro

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-3 If a controller uses two or three processor modules, and one processor module develop

   7-4 Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: Solutions Handbook (AADvance Controller) Processor Module Specification Table

  Document: 553631 (ICSTT-RM447J_EN_P) Issue: 09: 7-5 T9100 Processor Base Unit Every AADvance controller has one T9100 processor base uni